EG1L-L SERVICE MANUAL CHASSIS MODEL MODEL DEST DEST KDL-40V4000 OIRT / UK / WE KDL-46V4000 OIRT / UK / WE KDL-52V4000 OIRT / UK / WE RM-ED013 FLAT PANEL COLOR TV - 1 -...
COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -...
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com - 3 -...
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CAUTION Due to changes in the caution note for MDF-61 connector, the caution note has been placed in Appendix-A - -...
CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left)
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HDMI Connector Pin No Signal Assignment Pin No Signal Assignment TMDS Data2+ TMDS Clock Shield TMDS Data2 Shield TMDS Clock- TMDS Data2- TMDS Data1+ Reserved (N.C. on device) TMDS Data1 Shield TMDS Data1- TMDS Data0+ DDC/CEC Ground TMDS Data0 Shield +5V Power TMDS Data0- Hot Plug Detect...
EG1L-L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EG1L-L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
2-5. BE2 Board Removal 2-6. D4 Board Removal (52 inches) Screws Screws Screws To remove the ‘BE2’ board disconnect all connectors and then remove To remove the ‘D4’ board disconnect all connectors and then remove the 6 screws circled and ease the board gently away from the back of the the 9 screws circled and ease the board gently away from the back of the TV set.
2-9. H3E Board Removal 2-10. H4 Board Removal Clip Clips To remove the ‘H4’ board disconnect the connector and then release the To remove the ‘H3E’ board disconnect the connector and then release 1 clip circled and ease the board gently towards you and away from the the 2 clips circled and gently ease the board towards you and away from back of the TV set.
SECTION 3 ADJUSTMENTS • To take the Remote Commander out of ‘Service Mode’ press the 3-1. How to enter the Service Mode same buttons above together again for two seconds or remove thebatteries from the Remote Commander. Service adjustments to this model can be performed using the •...
3-3-1. Set-Up 3-3-4. White Balance The following menu appears on the screen when you enter the The following menu appears on the screen when you enter the ‘Set-up’ menu (See Pic.4). Be sure to check all pages. ‘White balance’ menu (See Pic.7). Pic.4 Pic.7 3-4.
3-5. TT MODE Ver 4.0 TT mode is available by setting the TV and Remote Commander for operation in Service Mode [ As shown on Page 12 ]. The functions described below are then available by selecting the two numbers. To release the ‘TT mode’ press 00. To release the TT menu press the menu key.
Ver 2.0 4-1. BLOCK DIAGRAMS KDL-40V4000/42xx CTRL_KEY UNIT INDICATOR SIRCS CN101 CN301 CN401 CN5500 HDMI1 HDMI2 HDMI3_S PC_Audio BALANCER MAIN BOARD I P 5 ( 4 0 ) Hs/Vs NAND POWER MS_JIG IC7100 IC4701 C I _ B u ff e r s...
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BE2 - EG1L FE_2.5V_DDR PLACE THESE CAPACITORS CLOSE TO IC PINS. PLACE THESE CAPACITORS CLOSE TO IC PINS. C7219 FE_3.3V C7228 C7227 C7226 C7225 C7224 C7213 C7214 C7215 C7216 C7217 C7218 C7220 100p 100p 100p 100p 100p 4 . 7 0 .
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BE2 - EG1L HYB18TC256160BF-3S IC4001 PLACE A PAIR OF THESE CAPS CLOSE TO EACH VDD, VDDQ PIN VCT_1.8V VDDQ VSSQ C4007 C4013 C4017 C4021 C4025 C4030 C4033 C4038 C4042 C4049 C4053 C4057 C4046 C4061 C4065 VDDQ VSSQ 0 . 1 0 .
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BE2 - EG1L RB4707 Audio,Analog Video input & DDR C4747 0 . 1 I n t e r f a c e CL4704 VCTY_RAMD5 VCTY_RAMD5 C4713 AGND1234 DRAM_DQ0 VCTY_RAMD0 C4750 0 . 1 AGND5678 DRAM_DQ1 VCTY_RAMD7 DRAM_DQ2 R4728 CL4701 VCTY_RAMD3 C4727 0 .
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BE2 - EG1L Power Supply(1/2) ET5001 AC18 Vsense_1.08V VSENSE VSS_HDMI1 5V_MAIN ET5002 SEAL VSS_HDMI1 R5004 SEAL VSS_HDMI1 ET5003 IC5002 SEAL VSS_HDMI1 R5012 Power Supply ET5004 SEAL VSS_HDMI1 ( 2 / 2 ) JL5004 C5004 FL5000 C5005 VCT_1.8V VDD_DRAM VSS_HDMI2 3.3V_AFE R5005 2012 2012...
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BE2 - EG1L L VDSA_0N CL8030 VSYNC R8105 LVDSA_0P L VDSA_1N L8000 BUS_RELEASE LVDSA_1P SINGLE MACRO AT PWB C o n t r o l a n d D i g i t a l V i d e o I / O RB8007 AF18 L VDSA_2N...
Text Search ~ BE2 Printed Wiring Board Side A ~ C N 5 5 00 J A E 2 4 0 2 - 3 2 2 C N 6 4 0 2 P S 6 4 0 0 A - 1 5 4 5 - 5 9 9 - A C N 2 2 0 0 C N 5 5 0 2...
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~ BE2 Printed Wiring Board Side B ~ W 2 4 1 C N 7 5 0 3 F 7 2 0 1 0 . 5 A 5 0 V Text Search F 7 1 0 0 F 7 1 0 0 : 2 . 0 A 3 6 V I C 7 2 0 1 I C 8 2 0 0 - 38 -...
~ H4 Printed Wiring Board Side A ~ ~ H4 Printed Wiring Board Side B ~ Text Search C N 4 0 1 ~ H3E Printed Wiring Board Side A ~ ~ H3E Printed Wiring Board Side B ~ PICOFF (172963611) DATA TREC...
Text Search ~ G5 Printed Wiring Board Side A ~ A 6 0 0 3 E Y 6 0 2 1 E Y 6 0 1 6 C N 6 1 5 3 E T 6 0 0 0 E T 6 0 0 3 E Y 6 5 2 7 E Y 6 5 1 4 E Y 6 5 1 5...
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Text Search ~ G5 Printed Wiring Board Side B ~ C N 6 1 5 3 A 6 0 0 3 J L 6 1 1 0 J L 6 1 1 4 J L 6 1 1 2 C 6 1 1 7 C 6 1 1 5 C 6 1 1 6 E T 6 0 0 0...
Text Search ~ IP5 Printed Wiring Board Side A ~ E T 6 0 0 0 R 6 9 1 9 D I M M E R B A C K - L I G H T - O N / O F F P H 6 3 0 1 P H 6 1 0 0 I N V - E R R...
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Text Search ~ IP5 Printed Wiring Board Side B ~ C N 6 1 5 4 D I M M E R B A C K - L I G H T - O N / O F F I N V - E R R R 6 1 5 5 E T 6 0 0 0 G N D...
SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked since they are seldom required for description are not stocked because they are not required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these with a collation number in the remarks column.
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5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 3-298-014-01 COVER, UNDER (L2) 40/46 inches 23 Ver 2.0 1-857-046-11 ETC-INVERTER MT BOARD 40 inches 3-298-229-02 COVER, UNDER (LL) 52 inches Ver 2.0 1-857-047-11 ETC-INVERTER MT BOARD 46 inches 3-298-013-01 BAR, UNDER (ML) 40 inches Ver 2.0 1-857-048-11 ETC-INVERTER MT BOARD (LU) 52 inches 3-298-029-01 BAR, UNDER (L) 46/52 inches Ver 2.0 1-857-049-11 ETC-INVERTER MT BOARD (LL) 52 inches 3-874-982-01 GUIDE, LED 40 inches 24 Ver 2.0 1-857-050-11 ETC-INVERTER MT BOARD (RU) 52 inches 3-874-982-11 GUIDE, LED 46 inches Ver 2.0 1-857-051-11 ETC-INVERTER MT BOARD (RL) 52 inches 3-874-982-21 GUIDE, LED 52 inches *A-1543-850-A H3E BOARD, COMPLETE 20 *A-1510-351-A H4 BOARD, COMPLETE 1-826-938-21 LOUDSPEAKER ASSY (5.8X12.6CM) 40 inches 1-826-939-22 LOUDSPEAKER (6.5X15CM) 46/52 inches...
Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D4, D5, G5 and IP5 boards are regarded as non service items...
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Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2227 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V * A-1561-860-A BE2 Board, Complete C2228 1-135-366-11 ELECT CHIP...
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VER 5.0 Appendix-A - Caution Notes 1. MDF-61 Connector (Removal) Slide the slider to release slider Press the centre lock tab to Remove connector lock. release the lock and pull the connector up 2. MDF-61 Connector (Refiitting) Hold the centre of connector Press centre of connector to insert Slide the slider to lock connector...
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Appendix-A - Caution Notes 3. The harness must not be crossed or twisted 4. Wire Dressing at connector The harness must not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting. 5. Wire distance at connector The distance between each wire must be wider than 4mm to ensure isolation from lamp voltage.