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OWNER'S MANUAL
YZF-R6T
5SL-28199-22

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Summary of Contents for Yamaha 2005 YZF-R6T

  • Page 1 OWNER’S MANUAL YZF-R6T 5SL-28199-22...
  • Page 3 EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6T OWNER’S MANUAL ©2004 by Yamaha Motor Co., Ltd. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-23 Tires ..........6-19 Location of important labels ....1-5 Cast wheels ......... 6-21 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever free DESCRIPTION ........2-1 Pre-operation check list ....4-2 play ...........
  • Page 7 TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-35 Replacing the license plate light bulb ...........6-36 Replacing an auxiliary light bulb ...6-36 Supporting the motorcycle ....6-37 Front wheel ........6-38 Rear wheel ........6-40 Troubleshooting ......6-41 Troubleshooting charts ....6-42 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3...
  • Page 8: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Maximum load: been specifically designed for use on create instability due to improper 192 kg (423 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
  • Page 11 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario. 5PA-21568-00 290 kPa, {2.90 kgf/cm }, 42psi...
  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 3-19) 10.Engine oil drain bolt (page 6-9) 2. Front fork spring preload adjusting bolt (page 3-19) 11.Engine oil filter cartridge (page 6-9) 3. Fuse box 2 (page 6-32) 12.Front fork compression damping force adjusting screw (page 3-19) 4.
  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-22) 12.Brake pedal (page 3-15) 2. Helmet holder (page 3-18) 13.Dipstick (page 6-9) 3. Fuse box 1 (page 6-32) 14.Rear brake fluid reservoir (page 6-24) 4. Main fuse (page 6-32) 5. Battery (page 6-31) 6.
  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Multi-function display (page 3-8) 4. Main switch/steering lock (page 3-2) 5. Tachometer (page 3-8) 6. Right handlebar switches (page 3-12) 7. Throttle grip (page 6-18) 8.
  • Page 17: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
  • Page 18: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...
  • Page 19: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11002 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
  • Page 20 2.5 This indicator light comes on when the til the malfunction is corrected: The seconds. If this occurs, have a Yamaha transmission is in the neutral position. oil level warning light will flash ten dealer check the vehicle.
  • Page 21 “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. ECA10020 CAUTION: Do not operate the engine if it is...
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–241 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
  • Page 23 3-8 for details.) when an electrical circuit monitoring the engine is defective. When this occurs, EAU26872 have a Yamaha dealer check the self- Immobilizer system indicator light diagnosis system. (See page 3-8 for an “ ”...
  • Page 24: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAU26931 a self-diagnosis device Tachometer Multi-function display a display brightness and shift tim- ing indicator light control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” and “RESET” but- tons. Odometer and tripmeter modes Pushing the “SELECT”...
  • Page 25 52, this could be caused by 2. When the hour digits start flashing, and then have a Yamaha dealer check transponder interference. If this error push the “RESET” button to set the the vehicle.
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: cedure, only the settings made be- indicator light control mode This function allows you to choose fore the “SELECT” button was last whether or not the indicator light pushed will be applied.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light ac- To set the shift timing indicator light ac- the indicator light can be set in in- tivity function tivation function crements of 500 r/min. From 1. Push the “RESET” button to select 12000 r/min to 16000 r/min, the in- NOTE: one of the following indicator light...
  • Page 28: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS 2. Push the “SELECT” button to con- EAU12343 Right Handlebar switches firm the selected indicator light brightness level. The multi-func- Left tion display will return to the odom- eter, tripmeter or clock mode. 1. Engine stop switch “ ”...
  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12731 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...
  • Page 30: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU33850 it by aligning a groove on the adjusting Shift pedal Brake lever knob with the “ ” mark on the brake lever. 1. Shift pedal 1. Brake lever 2. “ ” mark The shift pedal is located on the left 3.
  • Page 31: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13070 Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
  • Page 32: Fuel

    Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc-...
  • Page 33: Catalytic Converter

    INSTRUMENT AND CONTROL FUNCTIONS EAU13440 EAU14091 Catalytic converter Seats This vehicle is equipped with a catalytic converter in the muffler. Rider seat EWA10860 WARNING To remove the rider seat Pull back the rear of the rider seat as The exhaust system is hot after op- eration.
  • Page 34: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that posi- EAU14380 ECA11600 Helmet holders CAUTION: tion, lift the front of the passenger seat and pull it forward. Some helmets may contact the muf- fler when secured to the right side To install the passenger seat helmet holder because of their size 1.
  • Page 35: Storage Compartment

    INSTRUMENT AND CONTROL FUNCTIONS EAU14461 EAU14761 load thereby soften Storage compartment Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression...
  • Page 36 INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in 1.
  • Page 37: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU15051 To increase the spring preload and (a). To decrease the rebound damping Adjusting the shock absorber thereby harden the suspension, turn force and thereby soften the rebound assembly the adjusting ring in direction (a). To de- damping, turn the adjusting screw in di- This shock absorber assembly is crease the spring preload and thereby...
  • Page 38: Luggage Strap Holders

    To obtain a precise adjustment, formance. it would be advisable to check the num- Always have a Yamaha dealer ber of clicks of each damping force ad- service the shock absorber. justing mechanism and to modify the specifications as necessary.
  • Page 39: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
  • Page 40 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 41: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
  • Page 42: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 43 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...
  • Page 44: Operation And Important Riding Points

    3-23. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.
  • Page 45: Shifting

    OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the en- EAU16671 ECA10260 Shifting CAUTION: gine more than 10 seconds on any one attempt. Even with the transmission in the neutral position, do not ECA11130 coast for long periods of time CAUTION: with the engine off, and do not For maximum engine life, always...
  • Page 46: Tips For Reducing Fuel Consumption

    If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min.
  • Page 47: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
  • Page 48: Periodic Maintenance And Minor Repair

    Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 49: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ 9 * Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. Engine oil filter car- √...
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
  • Page 53: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Slot 1. Tab 2. Cowling B 2. Projection EAU19461 2. Place the cowling in the original Panels A and B position, and then install the bolts and quick fasteners. To remove one of the panels Remove the bolts, slide the panel for- NOTE: ward, and then take it off.
  • Page 55: Checking The Spark Plugs

    Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode...
  • Page 56: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19931 4. Remove the engine oil dipstick and NOTE: Engine oil and oil filter wipe it clean, insert it back into the If a torque wrench is not available when cartridge hole (without screwing it in), and installing a spark plug, a good estimate The engine oil level should be checked then remove it again to check the...
  • Page 57 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level.
  • Page 58 NOTE: recommended engine oil, and then An oil filter wrench is available at a install and tighten the oil filler cap. Yamaha dealer. Recommended engine oil: 7. Apply a thin coat of engine oil to See page 8-1. the O-ring of the new oil filter car- Oil quantity: tridge.
  • Page 59: Coolant

    The coolant level must be checked coolant reservoir cover by remov- engine off and have a Yamaha dealer on a cold engine since the level ing the bolts, remove the reservoir check the vehicle.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the 2. Remove panel A, and cowlings A coolant, have a Yamaha dealer and B. (See page 6-6.) check the antifreeze content of 3. Place a container under the engine the coolant as soon as possible, to collect the used coolant.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Remove the coolant reservoir cov- 10. Remove the coolant reservoir by er by removing the bolts. removing the bolts. 11. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 1.
  • Page 62 21. Start the engine, and then check bolts. the vehicle for coolant leakage. If If coolant is not available, use coolant is leaking, have a Yamaha distilled water or soft tap water dealer check the cooling system. instead. Do not use hard water 22.
  • Page 63: Checking The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21162 EWA10410 Checking the air filter element WARNING The air filter element should be Make sure that the fuel tank is checked at the intervals specified in the well supported. periodic maintenance and lubrication Do not tilt or pull the fuel tank chart.
  • Page 64: Air Intake Duct

    If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. Make sure that the fuel hoses are properly connected and routed, and not pinched.
  • Page 65: Adjusting The Engine Idling Speed

    Yamaha dealer make the adjustment. sary, have a Yamaha dealer adjust it. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).
  • Page 66: Valve Clearance

    250 kPa (36 psi) (2.50 kgf/cm²) Rear: from occurring, the valve clearance regarding the specified tires. 290 kPa (42 psi) (2.90 kgf/cm²) must be adjusted by a Yamaha dealer 90–192 kg (198–423 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
  • Page 67 LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- that the total weight of the cargo, rid- tact a Yamaha dealer immediately and er, passenger, and accessories have the tire replaced. Tire information (cowling, saddlebags, etc.
  • Page 68: Cast Wheels

    Other tires may run fore each ride. If any damage is valve cores listed below to the danger of bursting at super found, have a Yamaha dealer re- avoid tire deflation during a high speeds. place the wheel. Do not attempt high-speed ride.
  • Page 69: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22060 5. Tighten the locknut. Adjusting the clutch lever free NOTE: 6. Install the cowling. If the specified clutch lever free play play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.
  • Page 70: Adjusting The Rear Brake Light Switch

    EAU22390 point that the wear indicator almost Adjusting the rear brake light Checking the front and rear touches the brake disc, have a Yamaha switch brake pads dealer replace the brake pads as a set. The front and rear brake pads must be...
  • Page 71: Checking The Brake Fluid Level

    However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
  • Page 72: Changing The Brake Fluid

    EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
  • Page 73: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle EAU23021 NOTE: Lubricating the drive chain nut to their specified torques. Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in Tightening torques: both chain pullers are in the same posi-...
  • Page 74: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
  • Page 75: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu-...
  • Page 76: Checking And Lubricating The Sidestand

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-29...
  • Page 77: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
  • Page 78: Checking The Wheel Bearings

    Yamaha dealer check the wheel bearings. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
  • Page 79: Replacing The Fuses

    1. Spare main fuse CHILDREN. 2. Main fuse sealed-type (MF) battery charg- 3. Fuse box 1 er, have a Yamaha dealer 4. Right radiator fan fuse charge your battery. To store the battery 5. Left radiator fan fuse 1. If the vehicle will not be used for 6.
  • Page 80 PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows Specified fuses: again, have a Yamaha dealer Main fuse: check the electrical system. 40.0 A Fuse box 1: Radiator fan fuse: 15.0 A × 2 Fuse box 2: Headlight fuse: 20.0 A...
  • Page 81: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23940 EWA10790 Replacing a headlight bulb WARNING This model is equipped with quartz bulb Headlight bulbs get very hot. There- headlights. If a headlight bulb burns fore, keep flammable products away out, replace it as follows. from a lit headlight bulb, and do not 1.
  • Page 82: Tail/Brake Light

    3. Insert a new bulb into the socket, turning it clockwise. push it in, and then turn it clock- 8. Install the panel. wise until it stops. 9. Have a Yamaha dealer adjust the 4. Install the lens by installing the headlight beam if necessary. screw. ECA11190...
  • Page 83: Replacing The License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 3. Remove the defective bulb by pull- EAU24342 Replacing the license plate Replacing an auxiliary light ing it out. light bulb bulb 4. Insert a new bulb into the socket. 1. Remove the license plate light unit This model is equipped with two auxil- 5.
  • Page 84: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU24350 a jack either under each side of the Supporting the motorcycle ing it out. frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm.
  • Page 85: Front Wheel

    4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Wheel axle of it falling over.
  • Page 86 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Retighten pinch bolt B to the spec- NOTE: ified torque. Make sure that there is enough space between the brake pads before install- Tightening torque: ing the brake calipers onto the brake Wheel axle pinch bolt: discs.
  • Page 87: Rear Wheel

    WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a) and dealer service the wheel. push the wheel forward. Securely support the motor- 6.
  • Page 88: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
  • Page 89: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 90 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
  • Page 91: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26030 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 92 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the...
  • Page 93: Storage

    NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
  • Page 94 MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
  • Page 95: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2045 mm (80.5 in) SAE10W30 or SAE10W40 or SAE15W40 Premium unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 690 mm (27.2 in) 17.0 L (4.49 US gal) (3.74 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
  • Page 96 SPECIFICATIONS Gear ratio: Loading: Front brake: 1st: Maximum load: Type: 37/13 (2.846) 192 kg (423 lb) Dual disc brake 2nd: (Total weight of rider, passenger, cargo and Operation: 37/19 (1.947) accessories) Right hand operation 3rd: Tire air pressure (measured on cold Recommended fluid: 28/18 (1.556) DOT 4...
  • Page 97 SPECIFICATIONS Battery: Coolant temperature warning light: Model: Engine trouble warning light: GT9B-4 Voltage, capacity: Immobilizer system indicator light: 12 V, 8.0 Ah Headlight: Shift timing indicator light: Bulb type: Halogen bulb Fuses: Bulb voltage, wattage x quantity: Main fuse: Headlight: 12 V, 55.0 W ×...
  • Page 98: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 99: Motorcycle Noise Regulation (For Australia)

    This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
  • Page 100 INDEX Noise regulation (for Australia)....9-2 Air filter element, checking....6-16 Front and rear brake pads, checking..6-23 Air intake duct ........6-17 Front fork, adjusting......3-19 Oil level warning light ......3-4 Auxiliary light bulb, replacing ....6-36 Front fork, checking ......6-30 Fuel............
  • Page 101 INDEX Throttle grip and cable, checking and lubricating..... 6-27 Tires............6-19 Tool kit ............ 6-1 Troubleshooting........6-41 Troubleshooting charts ......6-42 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing.... 6-35 Turn signal switch......... 3-12 Valve clearance ........6-19 Vehicle identification number....
  • Page 104 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.09-0.3×1 CR...

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