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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XV250Z 1BE-28199-20...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the XV250Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Valve clearance ......7-14 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Tires ..........7-15 Spoke wheels ......7-16 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Adjusting the clutch lever free RIDING POINTS......... 6-1 play ...........
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TABLE OF CONTENTS Checking the steering ....7-28 Checking the wheel bearings ..7-28 Battery ..........7-28 Replacing the fuses ......7-30 Replacing the headlight bulb ..7-31 Replacing the tail/brake light bulb ...........7-32 Replacing a turn signal light bulb ...........7-33 Supporting the motorcycle ....7-33 Front wheel ........7-34 Rear wheel ........7-36 Troubleshooting ......7-37...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS STATIONARY NOISE TEST INFORMATION TESTED 86 dB(A) 4000 r/min Cold tire normal pressure should be set as follows. SILENCING SYSTEM : YAMAHA IDENTIFICATION : 3DM-14711 1.75 2.00 1BE-2118G-00 2.00 2.25 3CK-21668-A1 Before you operate this vehicle, read the owner’s manual.
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
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Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
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• Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories...
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EWA10072 EAU10981 Main switch Indicator lights WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con- trol or an accident. 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU11090 EAU11630 EAU12348 High beam indicator light “HIGH Speedometer unit Handlebar switches BEAM” Left This indicator light comes on when the high beam of the headlight is switched 1. Odometer 2. Tripmeter 1. Pass switch “PASS” 3.
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INSTRUMENT AND CONTROL FUNCTIONS Right ter position. To cancel the turn signal The hazard lights are used in case of lights, push the switch in after it has re- an emergency or to warn other drivers turned to the center position. when your vehicle is stopped where it might be a traffic hazard.
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13041 Brake pedal Fuel tank cap The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is...
EWA15151 filling when the fuel reaches the WARNING Your Yamaha engine has been de- bottom of the filler tube. Because Gasoline is poisonous and can signed to use regular unleaded gaso- fuel expands when it heats up, cause injury or death.
INSTRUMENT AND CONTROL FUNCTIONS EAU13581 Fuel cock This model is equipped with a negative pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carburetor while also filtering it. The fuel cock lever positions are ex- plained as follows and shown in the il- lustrations.
INSTRUMENT AND CONTROL FUNCTIONS EAU13630 EAU13730 To unlock the steering Starter (choke) lever Steering lock 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it.
INSTRUMENT AND CONTROL FUNCTIONS EAU14220 EAU14282 Rider seat Helmet holder To remove the rider seat Remove the bolts, and then pull the rid- er seat off. 1. Projection 2. Seat holder 1. Helmet holder 2. Place the rider seat in the original 2.
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU48240 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “RUN”. dealer check the system before riding. 3. Turn the key on.
• If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-14, 7-25 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-24 •...
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FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check fluid level. Battery 7-28 • Fill with distilled water if necessary.
(See page 6-2.) The (choke) turned off. neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 4. Turn the starter (choke) on and completely close the throttle. (See page 4-8.)
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
Since the engine is brand new, do not soon as possible. immediately have a Yamaha dealer put an excessive load on it for the first Shift up swiftly, and avoid high en- check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17201 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check bearing for looseness or √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ √ 19 * Sidestand switch •...
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PERIODIC MAINTENANCE AND ADJUSTMENT Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU19545 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. The panel shown needs to be removed Since heat and deposits will cause any to perform some of the maintenance spark plug to slowly erode, the spark jobs described in this chapter.
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If any spark plug shows a distinctly dif- 1. Spark plug gap ferent color, the engine could be oper- ating improperly. Do not attempt to Spark plug gap: diagnose such problems yourself. In- 0.6–0.7 mm (0.024–0.028 in) stead, have a Yamaha dealer check the vehicle.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU42103 Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
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PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Recommended engine oil: Oil filter element cover screw: See page 9-1. 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity: With oil filter element replacement: 1.60 L (1.69 US qt, 1.41 Imp.qt) Without oil filter element replace- Make sure that the O-ring is properly ment: 1.40 L (1.48 US qt, 1.23 Imp.qt)
PERIODIC MAINTENANCE AND ADJUSTMENT 9. Start the engine, and then let it idle EAU32738 Cleaning the air filter element for several minutes while checking The air filter element should be cleaned it for oil leakage. If oil is leaking, im- or replaced at the intervals specified in mediately turn the engine off and the periodic maintenance and lubrica-...
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The air filter element should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Pull the sponge material over the 1. Sponge material air filter element frame.
[ECA10481] Yamaha dealer, who has the neces- periodic maintenance and lubrication 9. Install the air filter case cover by in- sary professional knowledge and expe- chart.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1250–1350 r/min...
(i.e., when the temperature cause an accident. tact a Yamaha dealer immediately and of the tires equals the ambient have the tire replaced. temperature). Minimum tire tread depth (front and...
To maximize the performance, durabil- ed below have been approved for this begins to show crosswise lines, ity, and safe operation of your motorcy- model by Yamaha Motor Co., Ltd. have a Yamaha dealer replace cle, note the following points regarding the tire immediately.
PERIODIC MAINTENANCE AND ADJUSTMENT Ride at moderate speeds after EAU22043 3. To increase the clutch lever free Adjusting the clutch lever free changing a tire since the tire sur- play, turn the adjusting bolt in di- play face must first be “broken in” for it rection (a).
2. Distance between brake pedal and footrest 3. Brake pedal free play 1. Locknut EWA10670 WARNING 2. Brake pedal position adjusting bolt It is advisable to have a Yamaha 3. Tighten the locknut. dealer make these adjustments. EWA11230 WARNING 1. Brake pedal free play adjusting nut...
Checking the front brake pads obtained as described, have a switch and rear brake shoes Yamaha dealer make this ad- The front brake pads and the rear brake justment. shoes must be checked for wear at the After adjusting the brake pedal...
When checking the fluid level, brake fluid level goes down sud- the wear limit line, have a Yamaha make sure that the top of the mas- denly, have a Yamaha dealer dealer replace the brake shoes as a ter cylinder is level by turning the check the cause.
EAU22721 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.
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PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the cotter pin from the axle nut, and then loosen the axle nut. 3. Loosen the chain puller locknut at each end of the swingarm. 4. To tighten the drive chain, turn the drive chain slack adjusting nut at each end of the swingarm in direc- tion (a).
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10582 NOTICE sheath may interfere with proper ca-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU44271 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease throttle grip and cable brake and shift pedals The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10731 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- The operation of the brake and clutch sulting in a possible loss of control.
If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.
Yamaha dealer check ward and backward. If any free lyte level. the wheel bearings. play can be felt, have a Yamaha 2. Check the electrolyte level in the dealer check or repair the steering. battery. The electrolyte should be between the minimum and maximum level marks.
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PERIODIC MAINTENANCE AND ADJUSTMENT working near batteries. In case of contact, administer the fol- lowing FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician. •...
4. If the fuse immediately blows such a way that the frame is ex- again, have a Yamaha dealer posed to electrolyte or gas ex- check the electrical system. pelled from the battery, the 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23783 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the follow- ing parts: Headlight bulb 1.
6. Install the headlight unit by install- 1. Remove the tail/brake light lens by ing the screws. removing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Tail/brake light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24212 EAU24350 Replacing a turn signal light Supporting the motorcycle bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the turn signal lens by re- when removing the front and rear moving the screws.
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU24601 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
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PERIODIC MAINTENANCE AND ADJUSTMENT 7. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly. 8. Connect the speedometer cable. 1. Speedometer gear unit 1. Speedometer gear unit 2.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 3. Loosen the axle nut and the brake 7. Push the wheel forward, and then Rear wheel torque rod nut at the brake shoe remove the drive chain from the plate. rear sprocket. EAU32751 4. Lift the rear wheel off the ground To remove the rear wheel according to the procedure on EWA10821...
However, should your motorcycle Axle nut: Make sure that two notches in the axle require any repair, take it to a Yamaha 104 Nm (10.4 m·kgf, 75 ft·lbf) nut are aligned with the hole through dealer, whose skilled technicians have the wheel axle, otherwise further tight- 9.
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PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-38...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because can cause loss of control. vice on what products to use. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-28.
SPECIFICATIONS Dimensions: Engine oil: Fuel reserve amount: 2.6 L (0.69 US gal, 0.57 Imp.gal) Overall length: Recommended brand: Carburetor: 2190 mm (86.2 in) YAMALUBE Type × quantity: Overall width: Type: 815 mm (32.1 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, BDS26 x 1 Overall height: 20W-40 or 20W-50 Spark plug (s):...
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SPECIFICATIONS 3rd: Tire air pressure (measured on cold Operation: 29/23 (1.261) Right foot operation tires): 4th: Front suspension: Loading condition: 26/26 (1.000) Type: 0–90 kg (0–198 lb) 5th: Telescopic fork Front: 23/28 (0.821) Spring/shock absorber type: 175 kPa (1.75 kgf/cm², 25 psi) Chassis: Coil spring/oil damper Rear:...
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SPECIFICATIONS Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Meter lighting: 14 V, 3.0 W × 1 Neutral indicator light: 14 V, 3.0 W × 1 High beam indicator light: 12 V, 1.7 W ×...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person. 10-2...
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INDEX Fuel............4-6 Fuel cock ..........4-7 Air filter element, cleaning..... 7-11 Rear brake light switch, adjusting ..7-20 Fuel consumption, tips for reducing..6-3 Rider seat..........4-9 Fuel tank cap .......... 4-5 Battery........... 7-28 Fuses, replacing ........7-30 Brake and clutch levers, Safety information ........2-1 checking and lubricating .....