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In addition, the many tips given in this manual will help keep your motorcycle in the best possible con- dition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Final gear oil ........ 6-10 Location of important labels ....1-5 assembly ........3-16 Cleaning the air filter element ..6-11 Luggage strap holders ....3-18 Adjusting the carburetors ..... 6-12 DESCRIPTION ........2-1 Sidestand ........
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TABLE OF CONTENTS Checking and lubricating the brake and clutch levers .....6-24 Checking and lubricating the sidestand ........6-25 Lubricating the rear suspension ...6-25 Checking the front fork ....6-25 Checking the steering ....6-26 Checking the wheel bearings ..6-27 Battery ..........6-27 Replacing the fuses ......6-28 Replacing the headlight bulb ..6-30 Replacing a turn signal light bulb or the tail/brake light bulb ..6-31...
SAFETY INFORMATION EAU10250 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Since Yamaha cannot should be kept to a minimum. XVS1100 200 kg (441 lb) / XVS1100A test all other accessories that may be •...
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SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 3HP-21568-E0...
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10471 EAU10480 Main switch/steering lock Main switch/steering lock ON (XVS1100) All electrical systems are supplied with (XVS1100) (XVS1100A) power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be re- moved.
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INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10920 (Parking) (XVS1100A) The steering is locked, the taillight and auxiliary light are on, and the hazard light can be turned on, but all other electrical systems are off. The key can be removed.
This warning light comes on or flashes high beam of the headlight is switched when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. EAU11120 Oil level warning light “...
If the immobilizer system is de- Yamaha dealer and have the stan- fective, the indicator light will start flash- dard keys re-registered. ing a pattern when the key is turned to “ON”.
INSTRUMENT AND CONTROL FUNCTIONS tance that can be traveled with a full EAU12342 Right (XVS1100A) Handlebar switches tank of fuel. This information will enable you to plan future fuel stops. Left 1. Engine stop switch “ ” 2. Hazard switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12730 EAU12820 Hazard switch “ ” (XVS1100A) Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12880 EAU12890 Shift pedal (XVS1100) Shift pedal (XVS1100A) Brake lever 1. Shift pedal 1. Shift pedal 1. Brake lever The shift pedal is located on the left The shift pedal is located on the left The brake lever is located at the right side of the engine and is used in com- side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13120 2. Turn the key counterclockwise to Brake pedal Fuel tank cap the original position, remove it, and then close the lock cover. XVS1100 NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13550 This indicates reserve. With the fuel Fuel cock cock lever in this position, the fuel re- The fuel cock supplies fuel from the serve is made available. Turn the fuel tank to the carburetors while also filter- cock lever to this position if you run out ing it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13610 EAU14211 Starter (choke) lever “ ” Seats (XVS1100) Passenger seat To remove the passenger seat Remove the nut, and then pull the pas- senger seat up. 1. Projection 2. Seat holder 1. Starter (choke) lever “ ”...
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the seat bracket and bolts. EAU14200 Seats (XVS1100A) 3. Install the passenger seat. NOTE: Passenger seat Make sure that the seats are properly secured before riding. To remove the passenger seat Remove the bolt, and then pull the pas- senger seat up.
INSTRUMENT AND CONTROL FUNCTIONS To install the rider seat EAU14281 Helmet holder 1. Insert the projections on the front of the rider seat into the holders as XVS1100 shown, place the seat in the origi- nal position, and then install the bolt.
INSTRUMENT AND CONTROL FUNCTIONS To lock the helmet holder, place it in the EAU14481 Storage compartment original position, and then remove the The storage compartment is located on key. the left side of the vehicle. EWA10160 WARNING To open the storage compartment Never ride with a helmet attached to 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14871 3. Pull the ignitor unit panel out to the Adjusting the shock absorber right. assembly The shock absorber assembly is locat- ed under the rider seat and is equipped with a spring preload adjusting ring. ECA10100 CAUTION: Never attempt to turn an adjusting...
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INSTRUMENT AND CONTROL FUNCTIONS XVS1100A XVS1100 Spring preload setting: Minimum (soft): Standard: XVS1100 3 XVS1100A 4 Maximum (hard): XVS1100 7 XVS1100A 9 6. Install the mudguard and ignitor unit panel by installing the quick 1. Quick fastener 1. Spring preload adjusting ring fasteners.
Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer 1. Quick fastener (after removal) service the shock absorber. 2. Quick fastener (before installation) 1. Luggage strap holder 7.
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Final gear oil • Check vehicle for oil leakage. 6-10 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake • Check brake pads for wear.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-13, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-23 •...
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
NOTE: sufficient engine oil, have a estand up. Yamaha dealer check the elec- The engine is warm when it responds EWA10290 normally to the throttle with the starter trical circuit.
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6. After starting the engine, move the should be on, otherwise have a then check the warning light starter (choke) back halfway. Yamaha dealer check the electrical cir- again. If the warning light does ECA11130 cuit. not come on when turning the CAUTION: key to “ON”, or if it does not go...
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 Shifting gears lets you control the Starting a warm engine Shifting amount of engine power available for Follow the same procedure as for start- starting off, accelerating, climbing hills, XVS1100 ing a cold engine with the exception etc.
OPERATION AND IMPORTANT RIDING POINTS and drive train, which are not EAU16800 EAU16841 Tips for reducing fuel Engine break-in designed withstand consumption There is never a more important period shock of forced shifting. in the life of your engine than the period Fuel consumption depends largely on between 0 and 1600 km (1000 mi).
CAUTION: touch them. If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn. check the vehicle.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. 9 * Brake hoses • Replace. Every 4 years • Check runout, spoke tightness and for damage. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check starter (choke) operation. √ √ √ √ √ √ 22 * Carburetors • Adjust engine idling speed and synchronization. • Change. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18750 EAU19551 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
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Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19822 NOTE: Engine oil NOTE: If a torque wrench is not available when The engine oil should be between the The engine oil level should be checked installing a spark plug, a good estimate minimum and maximum level marks. before each ride.
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Oil change quantity: If the oil level warning light flickers 3.00 L (3.17 US qt) (2.64 Imp.qt) or remains on, immediately turn the engine off and have a Yamaha dealer ECA11620 CAUTION: check the vehicle. In order to prevent clutch slip- 7.
If any 3. Install the final gear oil drain bolt, NOTE: leakage is found, have a Yamaha deal- and then tighten it to the specified The oil level should be at the brim of the er check and repair the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20670 ECA10480 Cleaning the air filter element CAUTION: The air filter element should be cleaned Make sure that the air filter ele- as follows at the intervals specified in ment is properly seated in the the periodic maintenance and lubrica- air filter case.
Therefore, most carbu- checked and, if necessary, adjusted as retor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Tire air pressure (measured on cold that the total weight of the cargo, rid- tact a Yamaha dealer immediately and tires): er, passenger, and accessories have the tire replaced.
Yamaha Motor Co., Ltd. The tire air pressure must be ad- justed in accordance with the riding speed and with the total weight of rider, passenger, car- go, and accessories approved for this model.
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Because loading has an enormous in it, or if the sidewall is cracked, con- impact on the handling, braking, performance and safety characteris- tact a Yamaha dealer immediately and tics of your motorcycle, you should have the tire replaced. keep the following precautions in Minimum tire tread depth (front and mind.
If any dam- excessively worn tires. Besides proved this model age is found, have a Yamaha Yamaha Motor Co., Ltd. being illegal, operating the vehi- dealer replace the wheel. Do not cle with excessively worn tires...
The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked 1.
If the specified free play cannot be ob- play tained as described above or if the clutch does not operate correctly, have a Yamaha dealer check the internal clutch mechanism. 1. Locknut 2. Brake lever free play adjusting screw 1. Loosen the locknut at the brake le- 1.
Periodically check the ish the braking performance, brake pedal position and, if necessary, which may result in loss of con- have a Yamaha dealer adjust it. trol and an accident. EWA10690 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system.
If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1.
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
EAU23100 EAU23110 Changing the brake fluid Checking and lubricating the Checking and lubricating the Have a Yamaha dealer change the cables throttle grip and cable brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
2. While applying the front brake, If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
If there is play in the wheel burns. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. working near batteries. In case of contact, administer the fol- lowing FIRST AID.
To charge the battery for the individual circuits, is located in- battery damage. Have a Yamaha dealer charge the bat- side the storage compartment. (See To charge a sealed-type (MF) tery as soon as possible if it seems to page 3-15.)
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PERIODIC MAINTENANCE AND MINOR REPAIR XVS1100A 2. Remove quick fasteners 4. Turn the key to “OFF” and turn off shown by pushing the center in the electrical circuit in question. with a screwdriver, then pulling the 5. Remove the blown fuse, and then fastener out.
If the headlight bulb 7. If the fuse immediately blows burns out, replace it as follows. again, have a Yamaha dealer 1. Remove the headlight unit by re- check the electrical system. moving the screws.
6. Install the headlight unit by install- 4. Place a new headlight bulb into po- ing the screws. sition, and then secure it with the 7. Have a Yamaha dealer adjust the headlight beam if necessary. bulb holder. ECA10660 CAUTION:...
PERIODIC MAINTENANCE AND MINOR REPAIR XVS1100A EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance...
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.
Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
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MOTORCYCLE CARE AND STORAGE EWA10950 than 30 °C (90 °F)]. For more in- WARNING formation on storing the battery, To prevent damage or injury from see page 6-27. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
1. Model label The model label is affixed to the frame under the rider seat. (See page 3-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Fuel cock ..........3-11 Parking ............5-6 Fuel consumption, tips for reducing..5-5 Part locations .......... 2-1 Air filter element, cleaning..... 6-11 Fuel tank cap .......... 3-9 Pass switch ..........3-6 Fuses, replacing ........6-28 Periodic maintenance and lubrication Battery........... 6-27 chart.............
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INDEX Throttle grip and cable, checking and lubricating ........6-23 Tires (XVS1100) ........6-13 Tires (XVS1100A)......... 6-15 Tool kit ............ 6-1 Troubleshooting........6-33 Troubleshooting chart ......6-34 Turn signal indicator light......3-4 Turn signal light bulb or tail/brake light bulb, replacing ......6-31 Turn signal switch........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.07-0.3×1 CR...