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Fujitsu PRIMERGY RX300 S3 Service Supplement Manual

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PRIMERGY RX300 S3
Service Supplement
Edition June 2007

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Summary of Contents for Fujitsu PRIMERGY RX300 S3

  • Page 1 PRIMERGY RX300 S3 Service Supplement Edition June 2007...

  • Page 2: Copyright And Trademarks

    Gesellschaft für Technik-Dokumentation mbH www.cognitas.de Copyright and Trademarks Copyright © 2007 Fujitsu Siemens Computers GmbH. All rights reserved. Delivery subject to availability; right of technical modifications reserved. All hardware and software names used are trademarks of their respective manufacturers.

  • Page 3: Table Of Contents

    Contents Introduction ......5 Overview of the documentation ....5 Notational conventions .
  • Page 4 Appendix ......51 Board layouts ......51 5.1.1 Operating panel .

  • Page 5: Introduction

    Introduction The PRIMERGY RX300 S3 Server is an Intel-based server for medium-sized networks and large companies. The server is suitable for use as a file server as well as an application, information, or Internet server. Overview of the documentation Concept and target groups This Service Supplement completes the information given in the Operating Manual, the Options Guide and the Technical Manual of the system board.
  • Page 6 – hot-plug PCI boards Information about the system board: Technical Manual – Features of the system board – Board layout – Jumper settings – LED displays – Replacing the battery Table 1: Overview of the documentation PRIMERGY RX300 S3 Service Supplement RX300 S3...
  • Page 7 – Replacing the HDD card Settings and Board layouts BIOS setup BIOS Setup Table 1: Overview of the documentation PRIMERGY RX300 S3 For some components only the installation routine is described in the Options Guide. Removing this components proceed in reverse order. Service Supplement...

  • Page 8: Notational Conventions

    Notational conventions Introduction Notational conventions The following notational conventions are used in this manual: indicates commands, menu items or software programs. Text in italics „Quotation marks“ indicate names of chapters and terms that are being emphasized. describes activities that must be performed in the order Ê...

  • Page 9: Procedure

    Procedure CAUTION! The actions described in these instructions should only be performed by service personal. Ê First of all please familiarize yourself with the safety instructions in the chapter “Safety notes” on page Ê Ensure that all required manuals (see Service DVD) are available, printing out the PDF files if necessary.

  • Page 11: Safety Notes

    Safety notes The following safety notes are also provided in the “Safety notes and other important information” manual. This device complies with the relevant safety regulations for data processing equipment. CAUTION! The actions described in these instructions should only be performed by service personnel.
  • Page 12 Safety notes CAUTION! Ensure that the power socket on the device or the grounded wall outlet is freely accessible. The ON/OFF button does not disconnect the device from the mains voltage. To disconnect the line voltage completely, remove all power plugs from the grounded insulated sockets.
  • Page 13 Safety notes and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet. The components or parts marked with a warning label (e.g. lightning symbol) may only be opened, removed or exchanged by authorized, qualified personnel.
  • Page 14 Safety notes Notes on handling CDs and CD-/DVD-ROM drives CAUTION! Use only CDs in proper condition in the CD-/DVD-ROM drive of your server to prevent data loss, damage to the device and injuries. Therefore, check each CD for damage, cracks, breakage etc. before inserting it in the drive.
  • Page 15 Safety notes Modules with electrostatic-sensitive components: Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label: Figure 1: ESD label When you handle components fitted with ESDs, you must observe the following points under all circumstances: Remove the power plug from the power socket before inserting or removing components containing ESDs.

  • Page 17: Replacement Routines

    Preparation You will find a detailed description of ’Opening the server’ and ’Removing the front cover’ in the Options Guide PRIMERGY RX300 S3. Ê Terminate all applications and shut down the server correctly. Ê If your operating system has not switched off the server, press the on/off switch.
  • Page 18 Replacing the operating panel Replacement routines Figure 2: Unlocking the operating panel module Ê Press the locking handle downward. Ê Push the frame to the front side. Figure 3: Removing the connector from the operating panel Service Supplement RX300 S3...
  • Page 19 Replacement routines Replacing the operating panel Ê Remove the cable from the operating panel and pull it out of the cable clamp. Ê Pull the frame outward to the front side. Figure 4: Removing the operating panel out of the frame Ê...

  • Page 20: Replacing Usb Module

    Replacing USB module Replacement routines Replacing USB module Ê Open the server as described in the section “Opening the server” on page Figure 5: Unlocking the USB module frame Ê Unlock the USB module fame. Ê Push USB module frame with aid of the ejection mechanism to the front side. Figure 6: Removing the USB module frame Service Supplement RX300 S3...
  • Page 21 Replacement routines Replacing USB module Ê Pull the USB module frame out. Figure 7: Remove the black cover Ê Unlock the black cover. Ê Remove the black cover Service Supplement RX300 S3...
  • Page 22 Do not forget to replace the insulation foil and be sure that the lower border of the black cover is inside of the metal holder. Information about the cabling you will find in the „appendix“ of the Options Guide PRIMERGY RX300 S3. Service Supplement RX300 S3...

  • Page 23: Replacing The Power Backplane

    Replacement routines Replacing the Power backplane Replacing the Power backplane Ê Open the server as described in the section “Opening the server” on page Ê Remove all installed hot-plug power supply units. Figure 9: Removing power backplane Ê Unloosen the screw. Ê...
  • Page 24 Replacing the Power backplane Replacement routines Figure 10: Removing cables and the screw Ê Remove the cables. Ê Remove the screw. Figure 11: Removing the power backplane Service Supplement RX300 S3...

  • Page 25: Replacing The Hot-Plug Pci Board

    Ê Push the backplane in the direction of the arrow and out of the recesses. Ê Remove the backplane. The installation takes place in reverse order. Information about the cabling you will find the „appendix“ of the Options Guide PRIMERGY RX300 S3. Replacing the hot-plug PCI board 4.5.1 Removing a defective hot-plug PCI board Ê...
  • Page 26 Replacing the hot-plug PCI board Replacement routines Figure 13: Removing the hot-plug board Ê Unlock the snap-fits. CAUTION! Be very careful, the PCI holders are delicate and easily damaged. Ê Remove the board. Service Supplement RX300 S3...

  • Page 27: Installing A New Hot-Plug Pci Board

    Replacement routines Replacing the hot-plug PCI board 4.5.2 Installing a new hot-plug PCI board Figure 14: Assembling the hot-plug board Ê Attach the insulating foil on the rear side of the hot-plug board. Ê Insert the bord into the hot-plug PCI holder. Ê...
  • Page 28 Ê Insert the new board and press it down. CAUTION! Be careful, the PCI holders are delicate and easily damaged. They must lock correctly. Information about the cabling you will find in the „appendix“ of the Options Guide PRIMERGY RX300 S3. Service Supplement RX300 S3...

  • Page 29: Replacing The Sas Backplane/Expander Board

    Replacement routines Replacing the SAS backplane/expander board Replacing the SAS backplane/expander board Ê Open the server as described in the section “Opening the server” on page Ê Remove the fan box. You will find a detailed description of the removing of the fan box in section “Fan box”...
  • Page 30 Replacing the SAS backplane/expander board Replacement routines Figure 18: Removing the backplane holders Ê Unlock the two backplane holders. Ê Pull the backplane holder out. Figure 19: Removing SAS backplane Ê Remove the SAS backplane. Service Supplement RX300 S3...
  • Page 31 Replacement routines Replacing the SAS backplane/expander board Installing the SAS backplane/expander board Figure 20: Attaching the insulation foil Ê Attach the insulation foil as shown in the picture. The insulation foil is only necessary for the 3.5“ Hdds. Figure 21: Inserting the SAS backplane Ê...

  • Page 32: Replacing The Hdd Card

    Replacing the HDD card Replacement routines Replacing the HDD card 4.7.1 Removing the 2.5“ HDD cage Ê Remove the HDDs from the corresponding 2.5“ HDD cage. For the discription see operating manual “hot-plug components, hot-plug Hard Disk Drives“. Please not the population sequence, that you can install the hard disk drives in the same sequence.
  • Page 33 Replacement routines Replacing the HDD card Figure 23: Unlock the 2,5“ HDD cage Ê Unlock the 2.5“ HDD cage by pressing on the locks on the right and left side with a screw driver as shown in the picture. Ê Pull the 2.5“ HDD cage out in the direction of the front side. Service Supplement RX300 S3...

  • Page 34: Replacing The Hdd Backplane

    Replacing the HDD card Replacement routines 4.7.2 Replacing the HDD backplane 4.7.2.1 Removing the cards Figure 24: Remove of the connector card and the HDD backplane Ê Remove all 4 screws. Ê Pull the connector card (1) out upward. Ê Pull the HDD-Backplane (2) out. Service Supplement RX300 S3...

  • Page 35: Installing The Cards

    Replacement routines Replacing the HDD card 4.7.2.2 Installing the cards Figure 25: Installing the HDD backplane Ê Insert the HDD backplane. Push it under the 3 guiding noses. Ê Attach the HDD backplane with the 2 screws. Service Supplement RX300 S3...
  • Page 36 Replacing the HDD card Replacement routines Figure 26: Installing the connector card Ê Insert the connector card. The retention of the card must lay under the metal nose. Ê Attach the connector card with the 2 screws. Service Supplement RX300 S3...

  • Page 37: Installing The 2.5" Hdd Cage

    Replacement routines Replacing the HDD card 4.7.3 Installing the 2.5“ HDD cage Figure 27: Installing the HDD cage Ê Insert the 2.5“ HDD cage. Ê Push the cage as far as it will go. Ê Insert the removed drives again. Service Supplement RX300 S3...

  • Page 38: Fan Box

    Ê Remove the cover (see section “Accessible Drives“ in the PRIMERGY RX300 S3 Options Guide). Ê Remove the air duct ( see section “upgrading/replacing the main memory“ in the PRIMERGY RX300 S3 Options Guide). Removing air duct Figure 28: Removing the airduct Ê...
  • Page 39 Replacement routines Fan box Figure 29: Unlocking the fans Ê Unlock all installed fans. Figure 30: Unlocking the fan box Service Supplement RX300 S3...
  • Page 40 Fan box Replacement routines CAUTION! Push the fan box straight on only, so that no components on the system board will be disturbed. Ê Pull the fan box’s lock up and at the same time push the fan box as a support into the direction of the arrow.

  • Page 41: Installing The Fan Box

    Replacement routines Fan box 4.8.2 Installing the fan box The installation takes place in reverse order to section 4.8.1, but please regard the following notes: Figure 32: Insterting the fan box Take care of the correct position of the lock when installing the fan box. The lock must be pulled up and then the box must be inserted while tilting it under the guides.
  • Page 42 Fan box Replacement routines Installing the air duct Figure 33: Inserting the air duct Ê Insert the air duct from the rear in the cutouts as shown in the photo. Ê Push the air duct past the fan box an into its position see also figure 28 on page CAUTION!

  • Page 43: Replacing The Idtemp Combo

    Replacement routines Replacing the IDTemp Combo Replacing the IDTemp Combo This board includes two important system components: – EEPROM for the chassis ID and Ident number of the server – temperature sensor for monitoring the environment temperature The data for the EEPROM, and the current temperature values as well, are transmitted to the system board via the connected I2C bus.
  • Page 44 Replacing the IDTemp Combo Replacement routines Figure 35: Removing the connector clamp Ê Remove the connector clamp. Ê Insert the IDTemp Combo into the holder. The routing of the SMB cable is different in the two variants for either 3.5“ HDDs or 2.5“...
  • Page 45 ChassisID prom with the help of the "ChassisIDProm Tool" to enable ServerView and ServerStart to identify the system. You will find the tool on the ServerSupport CD and/or it can be downloaded from the Fujitsu Siemens Computers Service and Support page (URL: http://extranet.fujitsu-siemens.com/service/information/intelservers/tools).

  • Page 46: Replacing The System Board

    Ê Remove the fan box, processor heat sinks, processors, and PCI controllers. If a riser card is installed, it has to be removed too. Information to this item you will find in the ’PRIMERGY RX300 S3 Options Guide’. Figure 38: Removing the cables from the system board Ê...
  • Page 47 Replacement routines Replacing the system board Figure 39: Removing the cable duct cover Ê Remove the part of the cable duct cover that is illustrated, by pressing together the upper and lower lugs on the outside of the server. Ê Remove the part of the cable channel cover that is marked in the picture. Figure 40: Removing the screw Ê...
  • Page 48 Replacing the system board Replacement routines Figure 41: Removing system board CAUTION! Hold the board by one of the main memory slots and the RAID cache memory slot. Do not lift the board using the heat sinks. Ê Pull the system board slightly towards the front side (1). Ê...
  • Page 49 The further installation takes place in reverse order. Information about the cabling you will find in the „appendix“ of the Options Guide PRIMERGY RX300 S3. Service Supplement RX300 S3...

  • Page 51: Appendix

    Appendix Board layouts 5.1.1 Operating panel Part number: A3C40052694 Figure 43: Operating panel Connector Description Connector operating panel to system board 5.1.2 USB panel board Part number:A3C40066576 Figure 44: USB panel board Connector Description Connector USB cable to the backplane External USB connectors Service Supplement RX300 S3...

  • Page 52: Power Backplane

    Board layouts Appendix 5.1.3 Power Backplane Part number: A3C40064303 Figure 45: Power Backplane Connector Cable number Description SV 1 SV 2 A3C40057188 24-pin to system board A3C40071653 20-pin to system board A3C40068169 Power to SAS Backplane/expander board and optical drives Service Supplement RX300 S3...

  • Page 53: Sas Backplane

    Appendix Board layouts 5.1.4 SAS Backplane 5.1.4.1 Backplane for 3.5“ HDDs Part number: A3C40066531 Figure 46: SAS backplane side facing to the system board Connector Description SAS bridge Power of the SAS backplane Power for tape drive Figure 47: SAS backplane side facing to the hard disks Service Supplement RX300 S3...

  • Page 54: Backplane For 2.5" Hdds

    Board layouts Appendix 5.1.4.2 Backplane for 2.5“ HDDs Part number: A3C40081196 Figure 48: Expander board side facing to the system board Connector Description SAS Bridge X6 und X7 power for expander board Figure 49: Expander board side facing to the hard disks Service Supplement RX300 S3...

  • Page 55: Connector Card

    Appendix Board layouts 5.1.5 Connector card Part number: A3C40076903 Figure 50: Connector cartd 5.1.6 HDD backplane Part number: A3C40076897 Figure 51: HDD Backplane Service Supplement RX300 S3...

  • Page 56: Idtemp Combo

    Board layouts Appendix 5.1.7 IDTemp Combo Part number: A3C40070714 Figure 52: IDTemp Combo Connector Description 5.1.8 System Board Part number: S26361-D2119 L1, L2 L3-L7 L8-L15 CPU 1 iRMC CPU 2 Battery L25 L27 Figure 53: System Board You will find the connector description and the extension in the „System Board D2119 Technical Manual“.

  • Page 57: Index

    Index ESD (devices sensitive to electrostatic discharge) ESD-sensitive devices hot-plug PCI board Hot-plug Print I/O field insulation IDTemp Combo light-emitting diode (LED) lithium battery locking handle operating panel module locking handle USB module meaning of the symbols notational conventions note about the laser operating panel Overview documentation target group...
  • Page 59 Information on this document On April 1, 2009, Fujitsu became the sole owner of Fujitsu Siemens Compu- ters. This new subsidiary of Fujitsu has been renamed Fujitsu Technology So- lutions. This document from the document archive refers to a product version which was released a considerable time ago or which is no longer marketed.

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