Table of Contents
Related Manuals for Toro 30301TC
Summary of Contents for Toro 30301TC
- Page 1 FORM NO. 3318-240 GB Rev A MODEL NO. 30301TE—60001 & OVER OPERATOR'S MODEL NO. 30301TC—70001 & OVER MODEL NO. 30302TE—60001 & OVER MANUAL MODEL NO. 30302TC—70001 & OVER ® ® GROUNDSMASTER 3000-D 2- & 4-WHEEL DRIVE TRACTION UNITS © The Toro Company—1996...
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Page 2: Table Of Contents
NOTE emphasizes general product information worthy of special attention. Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a complete line of accessories and professional turf care service technicians, the distributor has a complete line of gen- uine TORO replacement parts to keep your machine operating properly. -
Page 3: Safety Instructions
Safety Instructions Training • Store fuel in containers specifically designed for this purpose. Read the instructions carefully. Be familiar with • Refuel outdoors only and do not smoke while the controls and the proper use of the equipment. refueling. • Add fuel before starting the engine. Never Never allow children or people unfamiliar with remove the cap of the fuel tank or add petrol these instructions to use the lawnmower. -
Page 4: Maintenance And Storage
ignition key • do not stop or start suddenly when going up or downhill; • before cleaning blockages or unclogging chute; • engage clutch slowly, always keep machine in • before checking, cleaning or working on the gear, especially when travailing downhill; lawnmower;... - Page 5 blade can cause other blades to rotate. When machine is to be parked, stored or left unattend- ed, lower the cutting means unless a positive mechani- cal lock is used. Sound & Vibration Levels Sound Levels This unit has an equivalent continuous A-weighted sound pressure at the operator ear of: 88 dB(A), based on measure- ments of identical machines per Directive 84/538/EEC.
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Page 6: Symbol Glossary
Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh... - Page 7 Consult technical Fasten seat Safety alert Outline safety Read operator’s Fire, open light Eye protection manual for proper belts triangle alert symbol manual and smoking must be worn service prohibited procedures Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission Hydraulic system must be worn...
- Page 8 n/min Engine start Engine stop Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission malfunction speed/frequency (low temperature start aid) N H L F Transmission Transmission Transmission Clutch Neutral High Forward oil pressure oil temperature failure/malfunction Reverse Hydraulic oil Hydraulic oil Second gear Hydraulic oil...
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Page 9: Specifications
Specifications ward and reverse, preventing rear tire scuffing in turns. Engine: Peugeot TUD5, 4-cylinder, 4-cycle, in- Both two-wheel and four-wheel drive have the same turning line, over-head cam, liquid cooled diesel engine with centrifugal water pump. Available power, 25 radius. Optional cruise control available. kW at 2500 RPM. -
Page 10: Before Operating
If the coolant is low, remove the degasser tank cap and add a 50/50 mixture of water and Peugeot recommend- ed anti-freeze (Toro Part No. 93-7213). DO NOT USE WATER ONLY OR ALCOHOL/METHANOL-BASE Figure 3 COOLANTS. -
Page 11: Check Hydraulic Fluid
CAUTION If the engine has been running, pressurized hot coolant can escape and cause burns if the degasser cap is removed. Allow the engine to cool at least 15 minutes until the degasser cap is cool enough to touch without burning your hand. Install the degasser tank cap. - Page 12 Other fluids could cause system damage. Note: A red dye additive for detecting leaks in the hydraulic system is available in 19.8ml bottles. One bottle is sufficient for 16–23 l. of hydraulic fluid. Order Part No. 44-2500 from your Authorized Toro Distributor...
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Page 13: Check Rear Axle Lubricant
CHECK REAR AXLE LUBRICANT (Fig. 6) (Model 30302 Only) The rear axle reservoir uses Mobil 424 hydraulic fluid. Although the axle is shipped with lubricant from the factory, check the level before operating the machine. Figure 6 Position the machine on a level surface. Check plug Drain plug Remove the check plug from the axle and make sure... - Page 14 Controls Traction Pedal (Fig. 8)—Controls forward and reverse operation. Depress the top of the pedal to move forward and the bottom to move backward. Ground speed depends on how far the pedal is depressed. For no-load, maximum ground speed, fully depress the pedal while the throttle is in FAST.
- Page 15 Engine Oil Pressure Warning Light (Fig. 9)—Indicates dangerously low engine oil pressure. Glow Plug Indicator Light (Fig. 9)- When lit, indicates the glow plugs are on. Water in The fuel Light (Fig. 9)—Indicates water in fuel system. Temperature Gauge (Fig. 9)—The temperature gauge reg- isters the temperature of the coolant in the cooling system.
- Page 16 Operation CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. STARTING/STOPPING THE ENGINE IMPORTANT: The fuel system must be bled if: • Initial start up of a new machine. • The engine has stopped because lack of fuel.
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Page 17: Priming Fuel System
CAUTION Shut the engine off and wait for all moving parts to stop before checking for oil leaks, loose parts, or other diffi- culties. To stop the engine, move the throttle control backward to the SLOW position, move the PTO lever to the OFF posi- tion, and turn the ignition key to OFF. -
Page 18: Pushing Or Towing The Traction Unit
PUSHING OR TOWING THE TRACTION UNIT (Fig. 11) In an emergency, the traction unit can be pushed or towed. However, Toro does not recommend this as standard proce- dure. IMPORTANT: Do no push or tow the traction unit faster than 10 mph. If the traction unit must be moved a con- siderable distance, transport it on a truck or trailer. -
Page 19: Operating Characteristics
After towing, pivot the lever back to its original WARNING position and secure it. This product is designed to drive objects into the OPERATING CHARACTERISTICS ground where they lose energy quickly in grassy areas. However, when a person or pet appears suddenly in or Practice driving the GROUNDSMASTER 3000-D near the mowing area, STOP MOWING. -
Page 20: Daily Maintenance Checklist
Daily Maintenance Checklist Safety Interlock Operation Brake Operation Engine Oil & Fuel Level Cooling system Fluid Level Radiator & Screen for Debris Unusual Engine Noises Unusual Operating Noises Hydraulic System Oil Level Hydraulic Hoses for Damage Fluid Leaks Tire Pressure Instrument Operations Lubricate All Grease Fittings Touch-up Damaged Paint... -
Page 21: Maintenance Schedule
Maintenance Schedule Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval& Service Lubricate all grease fittings Every Every Every Every Every 50 Every Inspect the air filter hours Check battery level/cable hours hours hours hours hours connections Change the engine oil and filter Inspect cooling system hoses Check fan and alternator belt tension Torque the wheel lug nuts... - Page 22 Maintenance GREASING BEARINGS AND BUSHINGS The machine has grease fittings that must be lubricated regu- larly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
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Page 23: General Air Cleaner Maintenance
CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. GENERAL AIR CLEANER MAINTENANCE Inspect the air cleaner after every 50 hours of opera- tion. More often in dusty or dirty conditions. Check the air cleaner body for damage that could possi- bly cause an air leak. -
Page 24: Engine Oil And Filter
information. B. After soaking the filter for 15 minutes, rinse it with clear water. Maximum water pressure must not exceed 40 psi to prevent damage to the filter ele- ment. Rinse the filter from the clean side to the dirty to side. C. -
Page 25: Fuel System
Remove the oil filter (Fig. 22). Apply a light coat of clean the oil to the new filter seal before screwing it on. DO NOT OVER-TIGHTEN. Add 15W-40 CE oil to the crankcase. Capacity is 4.5 l with the filter. FUEL SYSTEM (Fig. -
Page 26: Engine Cooling System
Changing The Fuel Filter Replace the fuel filter if the fuel flow becomes restricted, after every 400 hours of operation or annually, whichever comes first. Loosen the bolt and unscrew the bottom filter cap from the filter assembly. Remove the cap, gaskets, o-ring and filter from the assembly. - Page 27 B. After every 2 years, drain and flush the cooling system. Add anti-freeze (refer to Check Cooling System). CHANGING THE HYDRAULIC SYSTEM OIL & FILTER (Fig. 26–27)) The hydraulic system oil must be changed initially at 200 hours and thereafter every 600 hours of operation or season- ally, whichever comes first.
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Page 28: Checking Hydraulic Lines And Hoses
the filter (Fig. 27). Lubricate the new filter seal and install the filter. Install the drain plug in the axle housing (Fig. 26). Remove the dipstick from the axle filler tube (Fig. 28) and fill the axle to proper level with Mobil 424 hydraulic fluid. -
Page 29: Rear Wheel Toe-In
To clean the battery, wash the entire case with solution of baking soda and water. Rinse with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. -
Page 30: Fuses
Clean the battery, posts and cable connections with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505- 47) or petroleum jelly to prevent corrosion. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 31 Stop the engine. Resecure all fuel system fittings. Thoroughly clean and service the air cleaner assembly. Seal the air cleaner inlet and the exhaust outlet with weatherproof tape. Check anti freeze protection and add a 50/50 solution of water and Peugeot-recommended anti freeze, Part No.
- Page 32 ? @ e 7 @ ( Y e W & @ ) X ? e W & @ @ @ U e V ' @ 1 e @ ? Where a warrantable condition exists, Toro will repair the Product at no cost to you including diagnosis, ? @ e @ @ H ? ? W .