Toro 04054 Operator's Manual
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Summary of Contents for Toro 04054
- Page 1 Form No. 3376-120 Rev B Greensmaster ® 800, 1000, and 1600 Mower Model No. 04054—Serial No. 313000001 and Up Model No. 04055—Serial No. 313000001 and Up Model No. 04056—Serial No. 313000001 and Up *3376-120* B Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
This manual identifies potential hazards and has safety Genuine Toro spark arresters are approved by the USDA messages identified by the safety alert symbol (Figure 2), Forestry Service. -
Page 3: Table Of Contents
Setting the Machine to Match Turf Conditions ....35 Safety ................4 Servicing the Bedbar ..........36 Safe Operating Practices........... 4 Backlapping the Reel..........36 Toro Mower Safety ..........5 Storage ................37 For Model 04054............. 6 For Model 04055............. 6 For Model 04056............. 6 Safety and Instructional Decals ......... -
Page 4: Safety
Safety and avoid creating any source of ignition until fuel vapors have dissipated. – Secure all fuel tanks and container caps. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004 specifications • Replace faulty silencers. in effect at the time of production when the Operator •... -
Page 5: Toro Mower Safety
Keep everyone away. • Use care when checking the reel. Wear gloves and use • To ensure safety and accuracy, have an Authorized Toro caution when servicing them. Distributor check the maximum engine speed with a • Keep hands and feet away from moving parts. If possible, tachometer. -
Page 6: For Model 04054
For Model 04054 For Model 04056 Sound Power Level Sound Power Level This unit has a guaranteed sound power level of 95 dBA, This unit has a guaranteed sound power level of 95 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors. - Page 8 115-1614 1. Warning—read the Operator's Manual. 3. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate the machine unless you are trained. 4. Warning—stay away from moving parts; keep all guards in place. 115-1720 1. Forward 3.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional). -
Page 10: Installing The Kickstand (For Gr800 And Gr1600)
Adjusting the Handle 1. Remove the hairpin cotters from the ring pins on each side of the mower (Figure 3). 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure 3). -
Page 11: Installing The Transport Wheel Shafts (For Gr1000 And Gr1600)
Figure 7 Figure 8 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 65 to 75 ft-lb (88 to 101 N-m). 3. Mount the kick stand to each side of the frame with 5. -
Page 12: Adjusting The Cutting Unit
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 11). G017591 Figure 10 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. -
Page 13: Product Overview
Controls Product Overview G017592 Figure 13 1. Traction drive lever 5. Service brake 2. Throttle control 6. Parking brake latch 3. On/off switch 7. Operator presence control (optional) 4. Hour meter G019965 Figure 12 Throttle Control 1. Traction & reel drive 6. -
Page 14: Choke Lever
Reel Drive Lever The reel drive lever (Figure 16) is located on the right front corner of the machine. The lever has two positions: Engage and Disengage. Move the lever outward to engage the reel or inward to disengage the reel. G016976 Figure 14 Parking Brake Latch... -
Page 15: Specifications
The kickstand (Figure 19) is mounted to the rear of the machine and is used to raise the rear of the machine for installation or removal of the transport wheels. Specifications Model 04054 Model 04055 Model 04056 Width 33 inches (84... -
Page 16: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. -
Page 17: Checking The Interlock Switch Operation
DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills. -
Page 18: Starting And Stopping The Engine
Starting and Stopping the 4. Set the throttle control to Slow, raise the front of the machine up slightly, gradually engage the traction drive Engine and slowly increase the engine speed. Note: For illustrations and descriptions of 5. Adjust the throttle to operate the mower at the desired the controls referenced in this section, refer to ground speed and transport the mower to the desired theControls (page 13) section. - Page 19 move the traction lever to the Engaged position, and transport the mower onto the collar of the green. 2. Move the traction lever to the Disengaged position and move the reel drive lever to the Engaged position. 3. Move the traction lever to the Engaged position, increase the throttle speed until the mower is traveling at the desired ground speed, drive the mower onto the green, lower the front of the mower, and commence...
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Page 20: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •... -
Page 21: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 22: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 23 •... -
Page 23: Engine Maintenance
Engine Maintenance Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (Every 25 hours in dusty or dirty conditions) The crankcase must be filled with approximately 21 fluid ounces of proper viscosity oil before staring. -
Page 24: Servicing The Air Cleaner
5. Install the drain plug and refill the crankcase with the proper oil. Servicing the Air Cleaner Service Interval: Every 50 hours—Clean and oil the air cleaner foam element. (Every 25 hours in dirty or dusty conditions) Every 100 hours—Replace the paper air filter element. (Every 50 hours in dirty or dusty conditions) Important: Service the air cleaner more often in dirty or dusty conditions... -
Page 25: Fuel System Maintenance
Fuel System 2. Clean around the spark plug and remove it from the cylinder head. Maintenance Important: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result Cleaning the Fuel Filter from grit entering the cylinder. -
Page 26: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1. - Page 27 Figure 37 1. Service/Parking brake 2. Front jam nut Figure 35 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 36). G016991 Figure 36 1.
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Page 28: Belt Maintenance
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6. - Page 29 5. While maintaining a slight gap between the cover seal 2. Loosen the retainer securing the V-belt cover and pivot and the side plate, install each mounting bolt until the the cover open (Figure 43). threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts.
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Page 30: Replacing The Differential Belt
8. To push or pull the machine easier without starting 8. Remove the 2 bolts and locknuts securing the right rear the engine, adjust the belt guide (Figure 44, inset) as bearing housing to the side plate (Figure 45). follows: 9. -
Page 31: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required. -
Page 32: Adjusting The Bedknife To The Reel
The bedknife to reel adjustment is accomplished by loosening the cutting unit to achieve the sharp edges needed or tightening the bedbar adjusting screws, located on top of for precision cutting; refer to the Toro Reel Sharpening the mower. Manual. -
Page 33: Adjusting The Grass Shield Height
Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures the height-of-cut is identical at both ends of the bedknife. 7. Tighten nuts to lock the adjustment. Important: To avoid scalping on undulating turf, ensure that the roller supports are positioned rearward (the roller closer to the reel). -
Page 34: Adjusting The Cut-Off Bar
Bedbar Identification Loosen the bolts and nuts securing each end of the shield to the sideplate and adjust the shield to the To determine if the bedbar is standard or aggressive, check correct height. the left bedbar mounting ears. If the mounting ears are 3. -
Page 35: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Standard Greensmaster 800 Less Standard Greensmaster 800 112-9281-01 Standard Greensmaster 1000... -
Page 36: Servicing The Bedbar
88-6790 Wide Wiehle Greensmaster 1000 2.0 inches Aluminum More Penetration, 0.43 Spacing 104-2642 Full Roller Greensmaster 1000 2.0 inches Steel Least Penetration 71-1550 Wiehle Roller Greensmaster 1000 2.0 inches Cast Iron More Penetration, 0.43 Spacing 93-9045 Wiehle Roller Greensmaster 1000 2.5 inches Aluminum 24 inches Wide for Edge Support... -
Page 37: Storage
C. Restart the engine and run it until it stops. Repeat, on Choke, until the engine will not restart. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. D. Dispose of the fuel properly. Recycle as per local 80-300 PT. - Page 38 Notes:...
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.