Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. LIRE ATTENTIVEMENT CE MANUEL! Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE! Contiene indicaciones importantes acerca de la seguridad. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO YFM7FGPA/YFM7FGPHA YFM7FGPSEA/YFM700FAPA 1DT-28199-60...
Page 2 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN IMPRIMÉ SUR PAPIER RECYCLÉ 2010.03-0.7×1 CR IMPRESO EN PAPEL RECICLADO (E,F,S)
Page 3 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM7FGPA/YFM7FGPHA YFM7FGPSEA/YFM700FAPA 1DT-28199-60-E0...
Page 4 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold. EC Declaration of Conformity conforming to Directive 2006/42/EC We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product YFM700FWAD (YFM7FGP) (JY4AM09W0A0028456–)
Page 5 With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
Page 6 EBU17330 IMPORTANT MANUAL INFORMATION EBU17342 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
Page 7 Please check your local riding laws and regulations before operating this ATV. EBU17390 YFM7FGPA/YFM7FGPHA/YFM7FGPSEA YFM700FAPA OWNER’S MANUAL ©2010 by Yamaha Motor Co., Ltd. 1st edition, February 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.
Page 8: Table Of Contents
EBU17420 TABLE OF CONTENTS LOCATION OF THE WARNING AND Storage compartments ......4-18 SPECIFICATION LABELS ......1-1 Front carrier ..........4-21 Rear carrier ..........4-21 SAFETY INFORMATION ......2-1 Adjusting the front and rear shock absorber assemblies .......4-21 DESCRIPTION ..........3-1 Auxiliary DC jack ........4-23 Left view ............
Page 9 Parking ............6-5 Removing and installing panels ....8-10 Parking on a slope ........6-5 Removing the radiator grills ......8-21 Accessories and loading ......6-6 Checking the spark plug ......8-22 Engine oil and oil filter cartridge ....8-24 RIDING YOUR ATV ........7-1 Final gear oil ..........8-28 GETTING TO KNOW YOUR ATV....
Page 10 Checking and lubricating the brake pedal ............8-54 Checking the wheel hub bearings .... 8-54 Checking the stabilizer bushes ....8-54 Lubricating the rear knuckle pivots ... 8-55 Lubricating the steering shaft ....8-55 Battery ............8-55 Replacing a fuse ........8-59 Replacing a headlight bulb .......
Page 11: Location Of The Warning And Specification Labels
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace- ment label from your Yamaha dealer. For Europe...
Page 12 < 5880 N < 600 kgf < < 45 kg 1322 lbf < 147 N < 15 kgf ( 99 lbs) < 33 lbf 43P-2817S-00 43P-2817R-00 35.0 kPa 30.0 kPa 43P-2816P-00 0.35 kgf/cm² 0.30 kgf/cm² 5.0 psi 4.4 psi 28P-2816M-M0 <...
Page 13 2010 YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN 8AC-2817L-00 < 0.5 kg ( 1 lb ) 4D3-2816L-20 43P-2816N-00 YFM700FWAD 34.0 kW 294 kg 43P-2156A-10...
Page 14 43P-2816S-00 43P-2816R-01...
Page 15 Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model. Read the Owner’s manual. NEVER permit children under age 12 to operate this ATV. Operation of this ATV by children under the age of 12 increases the risk of severe injury or death.
Page 16 NEVER use with drugs or alcohol. Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in severe injury or death. **.* kPa **.* kPa *.** kgf/cm² *.** kgf/cm² *.* psi *.* psi NEVER store fuel or flammable liquids.
Page 17 Overloading can cause loss of control. Loss of control can result in severe injury or death. Model Name ****** Max. Power *** kW *** kg Mass In Running Order **** 1 Year of construction YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN...
Page 18 For Oceania...
Page 19 MAXIMUM LOADING LIMIT LOAD LIMIT PULLING LOAD: 5880 N (600 kgf) 1322 lbf 45 kg{99 lbs} TONGUE WEIGHT: 147 N ( 15 kgf) 33 lbf 3GC-24877-A0 43P-2151K-00 WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
Page 20 1-10...
Page 21 1-11...
Page 22: Safety Information
EBU17431 SAFETY INFORMATION EBU27251 Never carry a passenger on an ATV. Always avoid operating an ATV on any paved AN ATV IS NOT A TOY AND CAN BE HAZARD- surfaces, including sidewalks, driveways, park- OUS TO OPERATE. ing lots and paved streets. An ATV handles differently from other vehicles, in- Never operate an ATV on any paved street, cluding motorcycles and cars.
Page 23 Always inspect your ATV each time you use it to Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
Page 24 steady speed when climbing a hill. If you stall or Always be sure there are no obstacles or people roll backwards, follow the special procedure for behind you when you operate in reverse. When braking described in this manual. Dismount on it is safe to proceed in reverse, go slowly.
Page 25 and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in en- closed or poorly ventilated areas. If you experi- ence any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
Page 26: Description
EBU17680 DESCRIPTION EBU17690 EBU17700 Left view Right view 1. Rear shock absorber assembly spring preload adjusting 1. Radiator cap ring 2. Battery 2. Rear storage compartment and tool kit 3. Fuses 3. Fuel tank cap cover 4. Air filter case 4.
Page 27: Controls And Instruments
EBU17712 Controls and instruments The ATV you have purchased may differ slightly from the figures shown in this manual. 1. Drive select lever 2. Rear brake lever 3. Handlebar switches 4. Horn switch 5. Rear brake fluid reservoir 6. Multi-function display 7.
Page 28: Instrument And Control Functions
EBU17733 INSTRUMENT AND CONTROL FUNCTIONS EBU17760 Main switch The positions of the main switch are as follows: All electrical systems are supplied with power. The headlights and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
Page 29: Indicator Lights And Warning Lights
EBU26694 EBU17990 Low-range indicator light “ ” Indicator lights and warning lights This indicator light comes on when the transmis- sion is in the low-range position. EBU17980 High-range indicator light “ ” This indicator light comes on when the transmis- sion is in the high-range position.
Page 30 “ON”, or if the warning light re- 4-7 for an explanation of the self-diagnosis device.) mains on, have a Yamaha dealer check the electri- The electrical circuit of the warning light can be cal circuit.
Page 31 On-Command differential gear lock checked by turning the key to “ON”. If the warning switch is set to the “LOCK” position. light does not come on, have a Yamaha dealer check the electrical circuit. Due to the synchronizing mechanism in the dif-...
Page 32: Multi-Function Display
EBU27298 an hour meter (which shows the total time the Multi-function display engine has been running) a fuel meter a self-diagnosis device Odometer and tripmeter modes Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the trip- meter modes “TRIP A”...
Page 33 2. Push the “SELECT” button and “RESET” but- ing indicator will start flashing. If this occurs, have ton together for at least three seconds. a Yamaha dealer check the electrical circuit. 3. When the hour digits start flashing, push the “RESET” button to set the hours.
Page 34: Handlebar Switches
5. Horn switch “ ” If the multi-function display indicates an error code, EBU18080 note the code number, and then have a Yamaha Engine stop switch “ ” dealer check the vehicle. Set this switch to “...
Page 35 EBU18101 EBU18190 Start switch “ ” Override switch “OVERRIDE” Push this switch to crank the engine with the start- er. See the starting instructions on page 6-1 prior to starting the engine. EBU18152 Light switch “ /OFF” Set this switch to “ ”...
Page 36 In moving may cause the ATV to unexpectedly this case, take the ATV to a Yamaha dealer at the handle differently. This could distract the oper- first opportunity.
Page 37 “4WD” (four-wheel drive): Power is supplied to EBU18255 On-Command differential gear lock switch the rear and front wheels. “4WD”/“LOCK” To change from two-wheel drive to four-wheel EWB00131 drive, stop the ATV and push the switch in to the WARNING “4WD” position.
Page 38 control and have an accident if you cannot make a sharp enough turn for the speed you are traveling. This ATV is equipped with a switch allowing you to lock the differential gear when in four-wheel drive. Select the appropriate switch position according to the terrain and the conditions.
Page 39 LOCK 1. Differential gear lock lever 1. On-Command differential gear lock switch “4WD”/“LOCK” 2. On-Command four-wheel-drive switch “2WD”/“4WD” To release the differential gear lock, stop the ATV Stop the ATV, move the differential gear lock lever and push the switch to the “4WD” position. to position (a), and then push the differential gear lock switch in to the “LOCK”...
Page 40: Throttle Lever
Riding before the differential gear lock is proper- ly engaged (e.g., when the indicator and indica- tor light are flashing) will cause the vehicle speed to be limited until engagement is com- plete. When the ATV is in four-wheel-drive differential gear lock, the maximum traveling speed is limit- ed to 35 km/h (22 mi/h).
Page 41: Front Brake Lever
crease the maximum engine power available EBU18391 Front brake lever and the maximum speed of the ATV, turn the The front brake lever is located on the right handle- adjusting screw in direction (b). Do not turn bar. To apply the front brake, pull the brake lever the adjusting screw out more than 12 mm toward the handlebar grip.
Page 42: Drive Select Lever
EBU18611 Drive select lever The drive select lever is used to shift your ATV into the low-range, high-range, neutral, reverse and park positions. See the “Operating the drive select lever and driving in reverse” section on page 6-2 for the drive select lever operation. 1.
Page 43: Fuel
To install the fuel tank cap Install the fuel tank cap by turning it clockwise until a click is heard, and then close the fuel tank cap cover. EBU18754 Fuel Make sure there is sufficient gasoline in the tank. EWB02521 WARNING Gasoline and gasoline vapors are extremely flammable.
Page 44 expands when it heats up, heat from the en- 3. Wipe up any spilled fuel immediately. gine or the sun can cause fuel to spill out of NOTICE: Immediately wipe off spilled fuel the fuel tank. with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.
Page 45: Seat
Your Yamaha engine has been designed to use To install the seat regular unleaded gasoline with a research octane Insert the projections on the front of the seat into number of 91 or higher. If knocking (or pinging) oc- the seat holders and push down on the seat at the curs, use a gasoline of a different brand.
Page 46 ECB00830 NOTICE Do not store metal or sharply edged objects, like tools, in the storage compartments. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor- age compartments. The front storage compartment is located at the front right side of the ATV.
Page 47 When storing any documents in the storage com- partments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the ATV, be careful not to let any water enter the storage compartments. Do not exceed the load limit of 0.5 kg (1 lb) for the front storage compartment or 2.0 kg (4 lb) for the rear storage compartment.
Page 48: Front Carrier
EBU18962 Front carrier Do not exceed the load limit of 45.0 kg (99 lb) for the front carrier. Do not exceed the maximum load of 220.0 kg (485 lb) for the ATV. EBU18972 Rear carrier Do not exceed the load limit of 85.0 kg (187 lb) for the rear carrier.
Page 49 1. Special wrench Spring preload setting: Minimum (soft): Standard: 1. Spring preload adjusting ring Maximum (hard): 2. Position indicator A special wrench can be obtained at a Yamaha dealer to make this adjustment. 4-22...
Page 50: Auxiliary Dc Jack
EBU19182 Auxiliary DC jack The auxiliary DC jack is located at the front right side of the ATV. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running and the light switch is set to “OFF”.
Page 51 If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine start- ing may become difficult. Do not use an automotive cigarette lighter or other accessories with a plug that gets hot because the jack can be damaged.
Page 52: Pre-Operation Checks
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
Page 53 ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 5-3, 8-46, 8-47, 8-49 • Check brake fluid level in reservoir, and add recommended brake fluid to specified level if necessary.
Page 54: Fuel
They should move smoothly and there specified level. Add oil as necessary. (See page should be a firm feeling when the brakes are ap- 8-30.) plied. If not, have a Yamaha dealer check the brake system. EBU19631 Coolant Brake fluid level Make sure that the coolant is at the specified level.
Page 55: Throttle Lever
(See page 8-46.) pressures to the following specifications: EBU19761 Throttle lever Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
Page 56 Recommended tire pressure: Front 35.0 kPa (0.350 kgf/cm², 5.0 psi) Rear 30.0 kPa (0.300 kgf/cm², 4.4 psi) Minimum tire pressure: Front 32.0 kPa (0.320 kgf/cm², 4.6 psi) Rear 27.0 kPa (0.270 kgf/cm², 4.0 psi) Maximum tire seating pressure: 1. Low-pressure tire gauge Front 250 kPa (2.5 kgf/cm², 36 psi) Tire wear limit...
Page 57 Use of improper tires on this ATV may cause Type: loss of control, increasing your risk of an acci- Tubeless dent. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
Page 58: Chassis Fasteners
Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. EBU19840 Chassis fasteners Make sure that all nuts, bolts and screws are prop-...
Page 59: Operation
The corresponding indicator light should EBU27345 Starting the engine come on. If the indicator light does not come on, have a Yamaha dealer check the electrical ECB00150 NOTICE circuit. See the “Engine break-in” section on page 6-4 prior to operating the engine for the first time.
Page 60: Operating The Drive Select Lever And Driving In Reverse
The rear brake lever or brake pedal is applied EBU20441 Operating the drive select lever and with the drive select lever in any position. How- driving in reverse ever, it is recommended to shift into the neutral or park position before starting the engine. ECB00170 NOTICE 3.
Page 61 reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. 1. Bring the ATV to a complete stop. 2. Apply the brake pedal. The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal.
Page 62: Engine Break-In
320 km (200 mi) or 20 should come on. If the indicator light does not hours. The various parts in the engine wear and come on, have a Yamaha dealer check the elec- polish themselves to the correct operating clear- trical circuit.
Page 63: Parking
If any engine trouble should occur during the steep you could not walk up them easily. engine break-in period, immediately have a 1. Bring the ATV to a stop by applying the Yamaha dealer check the ATV. brakes. 2. Stop the engine. EBU27321 Parking 3.
Page 64: Accessories And Loading
Yamaha ability to control the ATV. vehicles. Yamaha is not in a position to test the Do not mount an accessory where it could inter- products that these aftermarket companies pro- fere with your ability to control the ATV.
Page 65 bulky object attached to the handlebars which Never exceed the weight limits shown. An over- could make steering difficult, an accessory that loaded ATV can be unstable. limits your ability to move around on the seat, or MAXIMUM LOADING LIMIT one that limits your view.
Page 66 just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit. Load cargo on the carriers as close to the center of the ATV as possible.
Page 67: Riding Your Atv
EBU21141 RIDING YOUR ATV...
Page 68: Getting To Know Your Atv
EBU27417 RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced. GETTING TO KNOW YOUR ATV EWB01381 This ATV is mainly for utility use, but may also be WARNING used for recreation. This section, Riding your ATV, Do not operate this ATV or allow anyone else provides general ATV riding instructions for recre- to operate it without proper instruction.
Page 69 Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATV’s handling and performance characteristics. Take the time to learn the basic techniques well before attempting more difficult maneuvers.
Page 70 Apparel Always wear the following to reduce risk of injury in an accident: Approved motorcycle helmet that fits properly Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
Page 71 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 5-1. Always follow the inspection and maintenance Do not operate after or while consuming alco- procedures and schedules described in the Own- hol or drugs.
Page 72 opening, even when the throttle lever is pushed to Do not exceed the maximum loading limits the maximum. Turning in the adjusting screw limits for the vehicle (see box in this section or ve- the maximum engine power available and de- hicle labeling).
Page 73 During operation MAXIMUM LOADING LIMIT Always keep your feet on the footboards during op- ATV loading limit (total weight of cargo, rider, eration; otherwise, they may contact the rear accessories, and tongue): wheels. WARNING! Removing even one hand 220.0 kg (485 lb) or foot can reduce your ability to control the Front carrier: ATV or could cause you to lose your balance...
Page 74 ATV should be during operation or after leaving the ATV, do not let genuine Yamaha or equivalent components de- brush, grass and other materials collect under the signed for use on this ATV and should be installed vehicle, near the muffler or exhaust pipe, or next to and used according to instructions.
Page 75: Be Careful Where You Ride
To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE tem. Park the ATV in a place where pedestrians or This ATV is designed for use on unpaved surfaces children are not likely to touch it. only. WARNING! Paved surfaces may seriously affect handling and control of the ATV, and may cause the ATV to go out of control.
Page 76 know your country’s laws and regulations before ful when operating on unfamiliar terrain. Al- you ride on unpaved public streets or roads. Do not ways be alert to changing terrain conditions ride on any paved public street, road or motorway. when operating the ATV.
Page 77 loose terrain could cause loss of traction or ATV control, which could result in an accident, including an overturn. [EWB01541] Do not ride in areas posted “no trespassing”. Do not ride on private property without getting per- mission. When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV.
Page 78: Turning Your Atv
Select a large, flat, unpaved area to become famil- ECB00251 NOTICE iar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice Do not shift from low-range to high-range or control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.
Page 79: Climbing Uphill
As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t turn the handlebars in the desired direction. As you turn, come to a stop and then practice the proce- do so, put your weight on the footboard to the out- dure again.
Page 80 Never operate the ATV on hills too steep for the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
Page 81 Do not attempt to climb hills until you have mas- If you are climbing a hill and you find that you have tered basic maneuvers on flat ground. Always not properly judged your ability to make it to the check the terrain carefully before attempting any top, you should turn the ATV around while you still hill.
Page 82: Riding Downhill
uphill. Turn the ATV around and remount, following Always check the terrain carefully before the procedure described in the Owner’s Manual. you start down any hill. WARNING! Stalling, rolling backwards or im- Never operate the ATV on hills too steep for properly dismounting while climbing a hill the ATV or for your abilities.
Page 83: Crossing A Slope
Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in “4WD”, all wheels (front and rear) are interconnected by the drive train.
Page 84: Crossing Through Shallow Water
Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech- nique as described in the Owner’s Manual on level ground. Be very careful when turning on any hill.
Page 85 The ATV can be used to cross slow moving, shal- ability. WARNING! Wet brakes may have re- low water of up to a maximum of 35 cm (14 in) in duced stopping ability, which could cause loss depth. Before entering the water, choose your path of control.
Page 86 1. Air filter case check hose 1. Storage compartment drain plug 1. Air filter case check hose 1. Storage compartment drain plug 7-20...
Page 87: Riding Over Rough Terrain
cident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the ATV as loss of control and damage to the ATV may re- sult. SLIDING AND SKIDDING EWB01662 WARNING Skidding or sliding improperly may cause you to lose control of this ATV.
Page 88: What To Do If
If the rear wheels of your ATV start to slide side- ways, control can usually be regained (if there is With practice, over a period of time, skill at con- room to do so) by steering in the direction of the trolled sliding can be developed.
Page 89: What To Do
WHAT TO DO... If your ATV is traversing a sloping surface: If your ATV doesn’t turn when you want it to: Be sure to ride with your weight positioned to- Bring the ATV to a stop and practice the turning wards the uphill side of the ATV to maintain maneuvers again.
Page 90: Periodic Maintenance And Adjustment
The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- and lubrication chart should be considered as a miliar with vehicle service, have a Yamaha general guide under normal riding conditions. dealer perform the service.
Page 91: Owner's Manual And Tool Kit
If you do not have the tools or experience required spective compartments under the seat. for a particular job, have a Yamaha dealer perform it for you. 1. Owner’s manual 2.
Page 92: Periodic Maintenance Chart For The Emission Control System
However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 93 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours √ √ √ Spark arrester • Clean.
Page 94: General Maintenance And Lubrication Chart
However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
Page 95 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. • Check brake pedal free play and adjust if neces- √ √...
Page 96 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Make sure that all nuts, bolts, and screws are √ √ √ √ √ Chassis fasteners properly tightened. Shock absorber as- •...
Page 97 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Change. √ √ Differential gear oil • Check ATV for oil leakage, and correct if neces- sary. •...
Page 98 EBU23071 Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
Page 99: Removing And Installing Panels
EBU23090 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. Panel E 2.
Page 100 Panel B To remove the panel 1. Remove panel A. 2. Remove the front carrier by removing the bolts. 1. Panel A To install the panel Place the panel in the original position. 1. Carrier bolt (under the fenders) 8-11...
Page 101 1. Carrier bolt (top) 1. Front carrier stay bolt 3. Remove the front carrier stays by removing 4. Remove the quick fasteners, and then pull the the bolts. panel upward to remove it. 1. Front carrier stay 8-12...
Page 102 1. Panel B 2. Install the front carrier stays by installing the 2. Quick fastener bolts and tightening them to the specified torque. To install the panel 1. Place the panel in the original position, and Tightening torque: then install the quick fasteners. Front carrier stay bolt: 34 Nm (3.4 m·kgf, 25 ft·lbf) 3.
Page 103 Tightening torques: Carrier bolt (top): 26 Nm (2.6 m·kgf, 19 ft·lbf) Carrier bolt (under the fenders): 7 Nm (0.7 m·kgf, 5.1 ft·lbf) 4. Install panel A. Panel C To remove the panel 1. Remove the seat. (See page 4-18.) 1. Panel C 2.
Page 104 1. Panel D 2. Install panel A. 2. Quick fastener screw 3. Install the seat. Panels D and E To remove one of the panels 1. Remove panel C. 2. Remove the quick fastener screw and bolt, and then pull the panel upward to remove it. To ease removal of panel D, shift the drive select lever into the reverse position.
Page 105 To install one of the panels 1. Place the panel in the original position, and then install the bolt and quick fastener screw. 1. Panel E 2. Quick fastener screw 1. Bolt 2. Install panel C. 8-16...
Page 106 Panel F To remove the panel Pull outward on the areas shown. Panels G and H To remove one of the panels Remove the nut and bolts, and then pull the panel 1. Panel F downward while pushing the projection. To install the panel Place the panel in the original position.
Page 107 1. Panel G 1. Panel H 2. Nut 2. Nut 3. Bolt 3. Bolt 4. Projection 4. Projection To install one of the panels Place the panel in the original position, and then in- stall the bolts and nut. 8-18...
Page 108 2. Remove the rear carrier by removing the bolts. 1. Carrier bolt (under the fenders) Panel I To remove the panel 1. Carrier bolt (upper) 1. Remove the seat. (See page 4-18.) 8-19...
Page 109 1. Carrier bolt (lower) 1. Panel I 2. Quick fastener 3. Remove the quick fasteners, and then push inward on the areas shown. To install the panel 1. Place the panel in the original position, and then install the quick fasteners. 8-20...
Page 110: Removing The Radiator Grills
EBU28671 Removing the radiator grills The radiator grills can be removed to access the radiator for cleaning. To remove a radiator grill Remove the quick fastener, pull the radiator grill outward at the top, and then pull it upward. 2. Install the rear carrier by installing the bolts and tightening them to the specified torques.
Page 111: Checking The Spark Plug
EBU23213 2. Remove the spark plug as shown, with the Checking the spark plug spark plug wrench included in the owner’s tool The spark plug is an important engine component, kit. which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accor- dance with the periodic maintenance and lubrica-...
Page 112 If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.
Page 113: Engine Oil And Oil Filter Cartridge
Tightening torque: Spark plug: If the engine was started before checking the oil 13 Nm (1.3 m·kgf, 9.4 ft·lbf) level, be sure to warm up the engine sufficiently, and then wait at least 10 minutes until the oil settles for an accurate reading. If a torque wrench is not available when installing 3.
Page 114 To change the engine oil (with or without oil fil- ter cartridge replacement) The engine oil should be between the minimum 1. Place the ATV on a level surface. and maximum level marks. 2. Remove panel F. (See page 8-10.) 3.
Page 115 8. Install the new oil filter cartridge with an oil fil- ter wrench, and then tighten it to the specified torque with a torque wrench. An oil filter wrench is available at a nearby Yamaha dealer. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge.
Page 116 11. Refill with the specified amount of the recom- mended engine oil, and then insert the dip- stick completely into the oil filler hole. Recommended oil: See page 10-1. Oil quantity: Without oil filter cartridge replacement: 2.00 L (2.11 US qt, 1.76 Imp.qt) With oil filter cartridge replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt) 1.
Page 117: Final Gear Oil
If any leakage is found, have 3. If the oil is below the brim of the check hole, a Yamaha dealer check and repair the ATV. In ad- remove the final gear oil filler bolt and its gas-...
Page 118 To change the final gear oil 1. Place the ATV on a level surface. 2. Place an oil pan under the final gear case to collect the used oil. 3. Remove the final gear oil filler bolt, the final gear oil level check bolt, the final gear oil drain bolt and their gasket to drain the oil from the final gear case.
Page 119: Differential Gear Oil
The differential gear case must be checked for oil leakage before each ride. If any leakage is found, 1. Final gear oil have a Yamaha dealer check and repair the ATV. 2. Gasket In addition, the differential gear oil level must be 3.
Page 120 To check the differential gear oil level 5. Install the oil filler bolt and its gasket, and then 1. Place the ATV on a level surface. tighten the bolt to the specified torque. 2. Remove the differential gear oil filler bolt and Tightening torque: its gasket, and then check the oil level in the Differential gear oil filler bolt:...
Page 121 1. Differential gear oil drain bolt 1. Differential gear oil filler bolt 2. Gasket 2. Gasket 3. Differential gear oil 4. Install the drain bolt and its new gasket, and 4. Correct oil level then tighten the bolt to the specified torque. Recommended differential gear oil: Tightening torque: See page 10-1.
Page 122: Coolant
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause. EBU23470 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
Page 123 If water has been added to the coolant, have The radiator fan is automatically switched on or a Yamaha dealer check the antifreeze con- off according to the coolant temperature in the tent of the coolant as soon as possible, radiator.
Page 124 5. Remove the radiator cap. 1. Coolant drain bolt 2. Gasket 1. Radiator cap 6. Remove the coolant reservoir cap. 7. Disconnect the hose on the coolant reservoir side, and then drain the coolant from the cool- ant reservoir. 1. Trough 4.
Page 125 12. Pour the recommended coolant into the reser- voir to the maximum level mark, and then in- stall the reservoir cap. NOTICE: antifreeze with distilled water only. Howev- er, if distilled water is not available, soft water may be used for refilling. Do not use hard water or salt water since they are harmful to the engine.
Page 126 1. Water pump air bleed bolt 1. V-belt cooling duct 2. Clamp screw 14. When coolant begins to flow out of the bolt 17. Loosen the cylinder head air bleed bolt, with- hole, tighten the water pump air bleed bolt to out removing it, to allow all of the air to escape the specified torque.
Page 127: Cleaning The Air Filter Element
23. Start the engine, and then check for coolant leakage. If any leakage is found, have a Yamaha dealer check the cooling system. 1. Cylinder head air bleed bolt 24. Install the V-belt cooling duct, and then tighten the clamp screw.
Page 128 the panels.) Check the hoses periodically and, if dust or water collects in them, empty them and clean the air filter element and air filter case. 1. Air filter case check hose 1. Place the ATV on a level surface. 2.
Page 129 1. Sponge material 1. Air filter case cover holder 2. Air filter mesh 2. Air filter case cover 5. Clean the mesh with solvent, and then wipe 4. Remove the sponge material and the mesh the solvent off. from the air filter case. 6.
Page 130 8. Check the sponge material and replace it if damaged. 9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material. The sponge material should be wet but not drip- ping.
Page 131: Cleaning The Spark Arrester
EBU27812 Cleaning the spark arrester Select a well-ventilated area free of combustible materials and make sure the exhaust and muffler are cool. 1. Remove the bolts. 1. Hose 13. Install the panel. The air filter element should be cleaned every 20– 40 hours.
Page 132 1. Tailpipe 1. Purging bolt 2. Spark arrester 2. Gasket 3. Gasket 8. Start the engine and rev it up approximately 4. Check the gasket for damage, and replace it if twenty times while momentarily creating ex- necessary. haust system back pressure by blocking the 5.
Page 133: V-Belt Case Drain Plug
Tightening torque: Purging bolt: If water drains from the V-belt case after removing 27 Nm (2.7 m·kgf, 20 ft·lbf) the plug, have a Yamaha dealer check the ATV as the water may affect other engine parts. EWB02380 WARNING Never run the engine in an enclosed area when...
Page 134: Valve Clearance
3. To increase the throttle cable free play, turn must be adjusted by a Yamaha dealer at the inter- the throttle cable free play adjusting bolt in di- vals specified in the periodic maintenance and lu- rection (a).
Page 135: Checking The Front And Rear Brake Pads
If a brake pad has Rear brake worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer re- place the brake pads as a set. The wheels need to be removed to check the brake pads.
Page 136: Checking The Rear Brake Hose Protectors
Each brake hose protector is provided with a wear indicator. If a protector wears to the point that its indicator be- comes visible, have a Yamaha dealer replace the protector. 1. Rear brake hose protector The wheels need to be removed to check the 2.
Page 137 Always clean up spilled fluid imme- diately. As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause. 1. Minimum level mark 8-48...
Page 138: Changing The Brake Fluid
EBU24291 Front brake Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and cali-...
Page 139: Adjusting The Brake Pedal Free Play
EBU29072 Adjusting the brake pedal free play The brake pedal free play must be adjusted at the intervals specified in the periodic maintenance and lubrication chart. Always perform this maintenance completely in the following order whenever adjusting the rear brake. Before adjusting the brake pedal free play, check the rear brake pads for wear.
Page 140 5. After adjusting, there should be slight play at If the correct free play cannot be obtained, have a the brake pedal cable joint as shown. If there Yamaha dealer adjust it. is no play, repeat steps 2 to 4. When adjusting the rear brake pedal free play: Be sure not to step on the brake pedal.
Page 141: Axle Boots
If a cable is damaged or does not move 1. Front axle boot (each side) smoothly, have a Yamaha dealer check or replace Recommended lubricant: Engine oil 8-52...
Page 142: Checking And Lubricating The Front And Rear Brake Levers
EWB02581 Front brake lever WARNING Inspect cables frequently and replace if dam- aged. Corrosion can result when the cable sheaths become damaged, and cables can also become frayed or kinked, which could restrict the operation of controls and lead to an accident or injury.
Page 143: Checking And Lubricating The Brake Pedal
Yamaha dealer check the wheel hub bear- ings. To access the brake pedal pivot, remove panel H.
Page 144: Lubricating The Rear Knuckle Pivots
Lubricating the rear knuckle pivots Lubricating the steering shaft The rear knuckle pivots must be lubricated at the The steering shaft must be lubricated by a Yamaha intervals specified in the periodic maintenance and dealer at the intervals specified in the periodic lubrication chart.
Page 145 EWB02160 WARNING Battery electrolyte is poisonous and danger- ous, as it contains sulfuric acid, which can cause severe burns. Avoid contact with skin, eyes or clothing. Always shield your eyes when working near batteries. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk.
Page 146 4. Disconnect the negative battery lead first, To charge the battery then the positive battery lead by removing Have a Yamaha dealer charge the battery as soon their bolt. NOTICE: When removing the bat- as possible if it seems to have discharged. Keep in...
Page 147 To install the battery 4. Install the front carrier by installing the bolts and tightening them to the specified torques. Be sure the battery is fully charged. Tightening torques: Carrier bolt (top): 1. Place the battery in its compartment. 26 Nm (2.6 m·kgf, 19 ft·lbf) 2.
Page 148: Replacing A Fuse
EBU27751 Replacing a fuse 1. Ignition fuse 2. Headlight fuse 1. Fuse box 3. Four-wheel-drive motor fuse 2. Main/EPS spare fuse 4. Radiator fan fuse 3. Main fuse 5. Signaling system fuse 4. EPS fuse 6. Auxiliary DC jack fuse 5.
Page 149 15.0 A EPS fuse: 40.0 A 3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8-60...
Page 150: Replacing A Headlight Bulb
EBU27443 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Remove the cover at the rear of the headlight by pulling it off. 1. Headlight bulb cover 3. Disconnect the headlight coupler. 1. Cover at the rear of the headlight 2.
Page 151: Adjusting A Headlight Beam
ECB00690 versely affected. Thoroughly clean off any NOTICE dirt and fingerprints on the headlight bulb It is advisable to have a Yamaha dealer make using a cloth moistened with alcohol or this adjustment. thinner. [ECB00651]...
Page 152: Replacing The Tail/Brake Light Bulb
To raise a headlight beam, turn the headlight beam adjusting screw in direction (a). To lower a headlight beam, turn the adjusting screw in direction (b). 1. Tail/brake light bulb holder 3. Remove the burnt-out bulb by pushing it in and turning it counterclockwise.
Page 153: Removing A Wheel
4. Insert a new bulb into the bulb holder, push it EBU25701 Installing a wheel in, and then turn it clockwise until it stops. 1. Place the ATV on a level surface. 5. Install the bulb holder (together with the bulb) 2.
Page 154: Troubleshooting
The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself. However, should your ATV re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, expe- 1. Tapered nut rience, and know-how to service the ATV properly.
Page 155: Troubleshooting Charts
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the battery. 4. Battery The engine turns over The battery is good.
Page 156 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec- ommended coolant as soon as possible.
Page 157: Cleaning And Storage
EBU25860 CLEANING AND STORAGE EBU25881 tion of wheel bearings, brakes, transmis- Cleaning sion seals and electrical devices. Many Frequent, thorough cleaning of your ATV will not expensive repair bills have resulted from only enhance its appearance but will improve its improper high-pressure detergent applica- general performance and extend the useful life of tions such as those available in coin-oper-...
Page 158: Storage
EBU27261 3. Perform the following steps to protect the cyl- Storage inder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark Short-term plug. Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the necessary, protect it against dust with a porous spark plug bore.
Page 159 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an exces- sively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)].
Page 160: Specifications
EBU25960 SPECIFICATIONS Dimensions: Vibration on seat (EN1032, ISO5008): YFM7FGPA Will not exceed 0.5 m/s² Overall length: YFM7FGPHA Will not exceed 0.5 m/s² 2065 mm (81.3 in) YFM7FGPSEA Will not exceed 0.5 m/s² Overall width: Vibration on handlebar (EN1032, ISO5008): 1180 mm (46.5 in) YFM7FGPA Will not exceed 2.5 m/s²...
Page 161 Type: Differential gear oil: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W- Type: SAE 80 API GL-4 Hypoid gear oil Quantity: 0.22 L (0.23 US qt, 0.19 Imp.qt) 130 ˚F Cooling system: Coolant reservoir capacity (up to the maximum level mark): SAE 5W-30 0.24 L (0.25 US qt, 0.21 Imp.qt) SAE 10W-30...
Page 162 Spark plug gap: Front tire: 0.8–0.9 mm (0.031–0.035 in) Type: Clutch: Tubeless Clutch type: Size: Wet, centrifugal automatic AT25 x 8-12 Transmission: Manufacturer/model: YFM700FAPA CHENG SHIN/C828-4P Primary reduction system: YFM7FGPA DUNLOP/KT421 V-belt YFM7FGPHA DUNLOP/KT421 Secondary reduction system: YFM7FGPSEA DUNLOP/KT421 Shaft drive Rear tire: Secondary reduction ratio: 41/21 ×...
Page 163 Minimum: Front suspension: Front: Type: 32.0 kPa (0.320 kgf/cm², 4.6 psi) Double wishbone Rear: Spring/shock absorber type: 27.0 kPa (0.270 kgf/cm², 4.0 psi) Coil spring/oil damper Front wheel: Wheel travel: Wheel type: 180 mm (7.1 in) Panel wheel Rear suspension: Rim size: Type: 12 x 6.0AT...
Page 164 Tail/brake light: Headlight fuse: 12 V, 5.0/21.0 W × 1 15.0 A Meter lighting: Signaling system fuse: 5.0 A Neutral indicator light: Ignition fuse: 15.0 A Reverse indicator light: Auxiliary DC jack fuse: 15.0 A Coolant temperature warning light: Four-wheel-drive motor fuse: 15.0 A Engine trouble warning light: Radiator fan fuse:...
Page 165: Consumer Information
Record the vehicle identification number and mod- el label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ATV is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number (front left side)
Page 166 EBU26050 Model label The model label is affixed at the location in the il- lustration. Record the information on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha deal- 11-2...
Page 167 INDEX Drive select lever ............4-15 Drive select lever and driving in reverse ......6-2 Accessories and loading ..........6-6 Drive select lever safety system cable, adjusting ..8-45 Accessories, auxiliary jack ........... 4-23 Air filter element, cleaning ..........8-38 Axle boots ..............
Page 168 Shock absorber assemblies, adjusting the front and rear ................4-21 Label locations ............... 1-1 Spark arrester, cleaning ..........8-42 Light switch ..............4-8 Spark plug, checking ............ 8-22 Low-range indicator light ..........4-2 Specifications ............... 10-1 Speed limiter ..............4-13 Main switch ..............
Page 170 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.03-0.7×1 CR...

Yamaha grizzly 700 Owner's Manual

Quick Links

Troubleshooting

Related Manuals for Yamaha grizzly 700

Summary of Contents for Yamaha grizzly 700

Table of Contents