Sony HCD-H33D Service Manual

Sony HCD-H33D Service Manual

Mini hi-fi component system

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3 7 63 1515 0
SERVICE MANUAL
HCD-H33D is the tuner, deck, CD
and amplifier section in CHC-P33D.
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
"DOLBY" and the double-D symbol a are trade-
marks of Dolby Laboratories Licensing Corporation.
TE
L 13942296513
CD player section
System
Compact disc digital audio
system
Laser
Semiconductor laser
(λ=780 nm)
Emission duration: continuous
Laser output
Max 44.6 µW*
* This output is the value measured
at a distance of 200 mm from the
objective lens surface on the Op-
tical Pick-up Block with 7 mm
aperture.
Wavelength
780-790 nm
Frequency response
2 Hz-20 kHz
Signal-to-noise ratio More than 65 dB
Dynamic range
More than 97 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5-108.0 MHz (50 kHz step)
Aerial
FM lead aerial
Aerial terminals
75 ohm unbalanced
www
.
MICROFILM
http://www.xiaoyu163.com
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
x
ao
u163
y
i
http://www.xiaoyu163.com
2 9
8
HCD-H33D
Photo: AEP Model
Model Name Using Similar Mechanism
CD
CD Mechanism Type
Section
Base Unit Name
Model Name Using Similar Mechanism
Q Q
Tape deck
3
6 7
1 3
1 5
Section
Tape Transport Mechanism Type
SPECIFICATIONS
AEP, UK, German model:
MW: 531-1,602 kHz
LW: 153-279 kHz
Italian model:
MW: 522-1,611 kHz
(9 kHz step)
LW:153-279 kHz
E3 (Tuner Sections
SW BAND exist),
Saudi Arabia, Hong kong,
Malaysia, Singapore model:
MW: 531-1,602 kHz
(9 kHz step)
530-1,710 kHz
(10 kHz step)
SW: 5.95-17.90 MHz
E2 (Tuner Sections SW
BAND do not exist),
Mexican, Argentine
model:
AM: 531-1,710 kHz
(9 kHz step)
AM: 530-1,710 kHz
(10 kHz step)
MINI Hi-Fi COMPONENT SYSTEM
co
.
9 4
2 8
AEP Model
UK Model
E Model
Australian Model
HCD-H801
CDM28-5BD19
BU-5BD19
HCD-H881
0 5
8
2 9
9 4
2 8
TCM-220WR2
Australian model:
AM: 531-1,602 kHz
(9 kHz step)
AM: 530-1,710 kHz
(10 kHz step)
Aerial
AM loop aerial
External aerial terminals
Intermediate frequency 450 kHz
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
(DOLBY NR OFF)
40-13,000 Hz (±3 dB),
using Sony TYPEI cassette
40-14,000 Hz (±3 dB),
using Sony TYPEII cassette
Wow and flutter
0.1% WRMS ±0.3% (DIN)
Amplifier section
Peak music power output
600 W
– Continued on next page –
m
9 9
9 9

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Summary of Contents for Sony HCD-H33D

  • Page 1 HCD-H33D SERVICE MANUAL AEP Model UK Model E Model Australian Model HCD-H33D is the tuner, deck, CD and amplifier section in CHC-P33D. Photo: AEP Model Dolby noise reduction manufactured under license Model Name Using Similar Mechanism HCD-H801 from Dolby Laboratories Licensing Corporation.
  • Page 2: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 DIN power output: TABLE OF CONTENTS Satellite 7 W+7 W (4 ohms at 1 kHz, DIN) Superwoofer 30 W (6 ohms at 60 Hz, DIN) SERVICING NOTES ..........3 Continuous RMS power output GENERAL Satellite 10 W+10 W (4 ohms at 1 kHz, 10% THD) Superwoofer...
  • Page 3: Servicing Notes

    LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH u163 SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY. – 3 –...
  • Page 4 http://www.xiaoyu163.com 3 7 63 1515 0 Notes for repairing CD MECHANISM section electric flow. NOTES ON HANDLING THE OPTICAL PICK-UP Two jigs (J-2501-091-A and J-2501-092-A) are necessary for the BLOCK OR BASE UNIT CD MECHANISM section electric flow. The laser diode in the optical pick-up block may suffer electrostatic Connect SET and JIG as shown in the figure below and turn the breakdown because of the potential difference generated by the power switch on.
  • Page 5 http://www.xiaoyu163.com 3 7 63 1515 0 SECTION 2 This section is extracted from instruction manual. GENERAL L 13942296513 u163 – 5 – http://www.xiaoyu163.com...
  • Page 6 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163 – 6 – http://www.xiaoyu163.com...
  • Page 7: Disassembly

    http://www.xiaoyu163.com 3 7 63 1515 0 SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. CASE SECTION 1 four screws (case 3 TP2) 3 connector (CN805) 2 top plate 3 connector (CN803) 3 connector (CN801) 4 screw (case 3 TP 2) 6 ten screws (BVTP3 ×...
  • Page 8 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN BOARD 1 wire (flat type) (CN402) 5 MAIN board 1 tow wires (flat type) (CN104, 401) 3 two screws (BVTP 3 × 8) 1 wire (flat type) (CN101) 4 connector (CN105) 2 connector (CN291) L 13942296513 CD MECHANISM SECTION...
  • Page 9 http://www.xiaoyu163.com 3 7 63 1515 0 TAPE MECHANISM SECTION 1 three screws 1 two screws (BVTP 2.6 × 8) (BVTP 2.6 × 8) 3 tape mechanism section L 13942296513 2 Open the cassette lid ass’y. CASSETTE LID ASS’Y 1 two springs 3 bracket (FL) 2 two screws (BVTP2.6 ×...
  • Page 10 http://www.xiaoyu163.com 3 7 63 1515 0 PANEL BOARD 3 five screws (BVTP 2.6 × 8) 5 PANEL board 4 two claws 4 two claws L 13942296513 2 supplid nut 1 jog knob u163 – 10 – http://www.xiaoyu163.com...
  • Page 11: Mechanical Adjustments

    http://www.xiaoyu163.com 3 7 63 1515 0 SECTION 4 SECTION 5 MECHANICAL ADJUSTMENTS ELECTRICAL ADJUSTMENTS PRECAUTION DECK SECTION 1. Clean the following parts with a denatured-alcohol-moistened 1. The adjustment should be performed in the publication. swab: (Be sure to make playback adjustment at first.) record/playback head pinch roller 2.
  • Page 12 http://www.xiaoyu163.com 3 7 63 1515 0 DECK A 2. Turn the adjustment screw for the maximum output levels. If Tape Speed Adjustment DECK B these levels do not match, turn the adjustment screw until both Procedure : • Perform high speed adjustment before normal speed adjustment. of output levels match together within 1dB.
  • Page 13 http://www.xiaoyu163.com 3 7 63 1515 0 Record Bias Adjustment 3. Confirm playback the signal recorded in step become adjust- DECK B ment level as follows. Procedure : 4. If these levels do not adjustment level, adjust the RV401 (L- 1. Mode : Record CH) and RV451 (R-CH) to repeat step 1 and 4.
  • Page 14: Tuner Section

    http://www.xiaoyu163.com 3 7 63 1515 0 Procedure : TUNER SECTION 1. Tune the set to 98 MHz Precautions in Repairing 2. Adjust RV42 so that the TUNED indicatior goes on. Note. 1 : The adjustment should be performed in the publication. (MW →...
  • Page 15: Cd Section

    http://www.xiaoyu163.com 3 7 63 1515 0 Adjustment Location CD SECTION Note : [TCB BOARD] – Component side – 1. CD Block basically constructed to operate without adjustment. CV1: SW Tracking Adjustmnet Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. T1: SW Tracking Adjustment 3.
  • Page 16 http://www.xiaoyu163.com 3 7 63 1515 0 4. Put disc (YEDS-18) in and turned Power switch on again and E-F Balance Check actuate the focus search. (actuate the focus search when disc oscilloscope table is moving in and out.) BD board 5.
  • Page 17: Diagrams

    http://www.xiaoyu163.com 3 7 63 1515 0 SECTION 6 DIAGRAMS 6-1. IC PIN FUNCTION DESCRIPTION MAIN BOARD IC101 TMP87CP64YF-6396 (MASTER CONTROL) Pin No. Pin Name Function — Ground X OUT Main system clock (10 MHz) X IN RESET Reset signal input terminal X OUT Sub system clock (32 kHz) X IN...
  • Page 18 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function TABLE SENS WOOFER LEVEL switch signal input REQ. GM Data transmission request input from system control REQ. MG Not used (Pull up) CLK. MG Clock output for communications with system control D.
  • Page 19 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Function TABLE L — Not used (Open) LOAD OUT Loading motor (M903) Load out output LOAD IN Loading motor (M903) Load in output DF-LATCH Latch output to digital filter (PCM1710U) Serial data latch output to DSP (CDX2507AQ) FOCUS.
  • Page 20 http://www.xiaoyu163.com 3 7 63 1515 0 PANEL BOARD IC501 CXP82612-016Q (DISPLAY CONTROL) Pin No. Pin Name Function Volume encoder input terminal SIRCS Remote commander signal input REQ. MG Data transmission request input from master control Not used (Pull up) REQ. GM Data transmission request output to master control LED drive signal Not used (Open)
  • Page 21 http://www.xiaoyu163.com 3 7 63 1515 0 • Circuit Boards Location TRANS board MOTOR board AUDIO board (INCLUDING MOTOR BOARD) LEAF SW board PS board WOOFER board AMP board TCB board PANEL board MAIN board L 13942296513 u163 – 27 – http://www.xiaoyu163.com...
  • Page 22 http://www.xiaoyu163.com http://www.xiaoyu163.com...
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  • Page 24 http://www.xiaoyu163.com 3 7 63 1515 0 L 13942296513 u163...
  • Page 25 http://www.xiaoyu163.com w w w http://www.xiaoyu163.com...
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  • Page 34 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 1 3 9 4 2 2 9 6 5 1 3 w w w u 1 6 3 http://www.xiaoyu163.com...
  • Page 35: Exploded Views

    http://www.xiaoyu163.com 3 7 63 1515 0 SECTION 7 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Items marked “*” are not stocked since they The components identified by mark ! or dotted line with mark ! are may have some difference from the original are seldom required for routine service.
  • Page 36 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-962-708-11 EMBLEM (4-A), SONY * 64 A-4390-036-A WOOFER BOARD, COMPLETE (AEP, G, IT) X-4947-020-1 LID ASSY, CASSETTE * 64 A-4390-045-A WOOFER BOARD, COMPLETE (UK) 4-977-382-11 BUTTON (TIM) * 64...
  • Page 37 http://www.xiaoyu163.com 3 7 63 1515 0 (3) MD ASS’Y SECTION TCM-220WR2 L 13942296513 not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-959-232-11 SPRING (R), TORSION 3-354-957-01 JOINT (LOCK LEVER) X-4946-760-1 HOLDER (R) ASSY, CASSETTE 3-367-709-21 LEVER (LOCK LEVER L) 4-959-231-11 SPRING (L), TORSION * 109...
  • Page 38 http://www.xiaoyu163.com 3 7 63 1515 0 (4) TAPE MECHANISM SECTION-1 (TCM-220WR2) (including HP101 (including not supplied L 13942296513 supplied HRPE101 (including not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-908-560-01 SPRING, AZIMUTH ADJUSTMENT 3-917-141-01 SPRING, COMPRESSION 3-919-684-01 SCREW, AZIMUTH ADJUSTMENT X-3371-305-1 REEL (T) ASSY...
  • Page 39 http://www.xiaoyu163.com 3 7 63 1515 0 (5) TAPE MECHANISM SECTION-2 (TCM-220WR2) C: MOTOR BOARD L 13942296513 supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-908-597-01 CAM (A) X-3370-171-1 FLYWHEEL (BR) ASSY 3-908-608-11 SCREW, STEP 3-908-600-01 LEVER (REV-B) X-3372-930-1 ARM (A) ASSY, FR * 216 1-650-669-11 LEAF SWITCH BOARD...
  • Page 40 http://www.xiaoyu163.com 3 7 63 1515 0 (6) CD MECHANISM SECTION (CDM28-5BD19) (including M903 L 13942296513 BU-5BD19 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-960-835-01 HOLDER (M) 4-960-836-01 TABLE, DISC 1-452-719-11 MAGNET ASSY * 260 1-650-836-11 LOADING BOARD 4-917-583-21 BRACKET, YOKE 4-933-134-01 SCREW (+PTPWH M2.6X6) 4-960-838-03 BASE (MD)
  • Page 41 http://www.xiaoyu163.com 3 7 63 1515 0 (7) OPTICAL PICK-UP SECTION (BU-5BD19) L 13942296513 M101 (including M102 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-951-940-01 INSULATOR (BU) 4-917-564-01 GEAR (P), FLATNESS 4-917-565-01 SHAFT, SLED * 307 A-4673-402-A BD BOARD, COMPLETE 4-917-567-01 GEAR (M) 4-951-620-01 SCREW (2.6X8), +BVTP...
  • Page 42: Electrical Parts List

    http://www.xiaoyu163.com 3 7 63 1515 0 SECTION 8 AUDIO (including MOTOR) ELECTRICAL PARTS LIST NOTE: • SEMICONDUCTORS • Due to standardization, replacements in the The components identified by mark In each case, u: µ, for example: parts list may be different from the parts speci- ! or dotted line with mark ! are criti- uA.
  • Page 43 http://www.xiaoyu163.com 3 7 63 1515 0 AUDIO (including MOTOR) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C411 1-162-289-31 CERAMIC 390PF R312 1-247-807-31 CARBON 1/4W C413 1-162-282-31 CERAMIC 100PF R314 1-247-882-11 CARBON 130K 1/4W R315 1-247-850-11 CARBON 6.2K 1/4W C414...
  • Page 44 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C103 1-164-346-11 CERAMIC CHIP CNU102 1-770-013-11 CONNECTOR, FFC/FPC 19P C105 1-163-038-00 CERAMIC CHIP 0.1uF C106 1-164-695-11 CERAMIC CHIP 0.0022uF 5% <IC> C107 1-164-695-11 CERAMIC CHIP 0.0022uF 5% IC101...
  • Page 45 http://www.xiaoyu163.com 3 7 63 1515 0 LEAF SWITCH LOADING MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R139 1-216-033-00 METAL CHIP 1/10W <SWITCH> R140 1-216-081-00 METAL CHIP 1/10W R141 1-216-061-00 METAL CHIP 3.3K 1/10W S1001 1-692-832-11 SWITCH, PUSH (1 KEY) (A PLAY) R142 1-216-061-00 METAL CHIP...
  • Page 46 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C122 1-162-306-11 CERAMIC 0.01uF C202 1-163-019-00 CERAMIC CHIP 0.0068uF 10% C203 1-162-290-31 CERAMIC 470PF C123 1-162-306-11 CERAMIC 0.01uF C204 1-164-159-11 CERAMIC 0.1uF C124 1-163-038-00 CERAMIC CHIP...
  • Page 47 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C462 1-163-001-11 CERAMIC CHIP 220PF D107 8-719-987-63 DIODE 1N4148M C701 1-163-001-11 CERAMIC CHIP 220PF C702 1-126-964-11 ELECT 10uF D108 8-719-987-63 DIODE 1N4148M C703 1-164-182-11 CERAMIC CHIP 0.0033uF 10%...
  • Page 48 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark JR116 1-216-295-00 CONDUCTOR, CHIP (2012) Q705 8-729-422-57 TRANSISTOR BN1A4M JR117 1-216-295-00 CONDUCTOR, CHIP (2012) Q972 8-729-900-89 TRANSISTOR BA1L4M JR118 1-216-295-00 CONDUCTOR, CHIP (2012) Q1001 8-729-202-67 TRANSISTOR 2SK246-GR3...
  • Page 49 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R171 1-216-073-00 METAL CHIP 1/10W R409 1-216-081-00 METAL CHIP 1/10W (AEP, G, IT, UK, EA) R420 1-215-451-00 METAL 1/4W R421 1-249-429-11 CARBON 1/4W R171 1-216-077-00 METAL CHIP...
  • Page 50 http://www.xiaoyu163.com 3 7 63 1515 0 MAIN PANEL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R706 1-249-417-11 CARBON 1/4W R1202 1-216-081-00 METAL CHIP 1/10W R1204 1-216-081-00 METAL CHIP 1/10W R707 1-249-417-11 CARBON 1/4W R1205 1-216-097-00 METAL GLAZE 100K 1/10W R708...
  • Page 51 http://www.xiaoyu163.com 3 7 63 1515 0 PANEL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C513 1-163-001-11 CERAMIC CHIP 220PF <IC> (E2, E3, MY, SP, EA, HK, AR) IC501 8-752-868-14 IC CXP82612-016Q C514 1-163-001-11 CERAMIC CHIP 220PF IC502 8-741-780-51 IC SBX1780-51...
  • Page 52 http://www.xiaoyu163.com 3 7 63 1515 0 PANEL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R534 1-216-029-00 METAL CHIP 1/10W R535 1-216-035-00 METAL CHIP 1/10W S511 1-554-303-21 SWITCH, TACTILE (PLAY MODE) S512 1-554-303-21 SWITCH, TACTILE (SYSTEM POWER ON/STANDBY) R536 1-216-031-00 METAL CHIP 1/10W...
  • Page 53 1-420-872-00 COIL, AIR-CORE (G, IT, E2, MX, AR, AUS) <TRANSISTOR> 1-163-038-00 CERAMIC CHIP 0.1uF (E3, EA, MY, SP, HK) Q801 8-729-018-59 TRANSISTOR 2SB1375 (LB-SONY) 1-136-162-00 CERAMIC 0.056uF Q802 8-729-018-60 TRANSISTOR 2SD2012-LC (E3, EA, MY, SP, HK) Q805 8-729-209-60 TRANSISTOR 2SB1375 1-163-038-00 CERAMIC CHIP 0.1uF...
  • Page 54 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-163-249-11 CERAMIC CHIP 82PF (AEP,UK) 1-163-809-11 CERAMIC CHIP 0.047uF (AEP, G, IT, UK) 1-163-141-00 CERAMIC CHIP 0.001uF 1-163-989-11 CERAMIC CHIP 0.033uF 1-163-031-11 CERAMIC CHIP 0.01uF (EXCEPT AEP, G, IT, UK) 1-163-235-11 CERAMIC CHIP...
  • Page 55 http://www.xiaoyu163.com 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark <IFT> <TRANSISTOR> IFT41 1-409-636-11 TRANSFORMER,IF (CERAMIC FILTER) 8-729-201-27 TRANSISTOR 2SC2715Y-TE85L 8-729-201-27 TRANSISTOR 2SC2715Y-TE85L <JUMPER RESISTOR > 8-729-201-27 TRANSISTOR 2SC2715Y-TE85L 8-729-201-27 TRANSISTOR 2SC2715Y-TE85L 1-216-295-00 CONDUCTOR, CHIP (2012) 8-729-424-08 TRANSISTOR MUN2111T1...
  • Page 56 http://www.xiaoyu163.com 3 7 63 1515 0 TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-249-437-11 CARBON 1/4W <COIL> 1-249-429-11 CARBON 1/4W 1-249-417-11 CARBON 1/4W 1-409-505-11 COIL (ANT.SW3) (E3, EA, MY, SP, HK) 1-216-061-00 METAL CHIP 3.3K 1/10W 1-402-960-11 COIL (OSC.SW3) (E3, EA, MY, SP, HK)
  • Page 57 http://www.xiaoyu163.com 3 7 63 1515 0 WOOFER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-4390-036-A WOOFER BOARD, COMPLETE (AEP, G, IT) IC2002 8-759-100-96 IC uPC4558G2 A-4390-045-A WOOFER BOARD, COMPLETE (UK) A-4390-051-A WOOFER BOARD, COMPLETE <JUMPER RESISTOR> (E2, E3, EA, HK, AR, AUS) A-4390-058-A WOOFER BOARD, COMPLETE (MY, SP) JR157...
  • Page 58 HCD-H33D 3 7 63 1515 0 WOOFER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R2007 1-216-113-00 METAL CHIP 470K 1/10W ****************** R2008 1-216-073-00 METAL CHIP 1/10W HARDWARE LIST ****************** R2009 1-247-895-00 CARBON 470K 1/4W...

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