1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Data Driver (Lower Right) Data Driver (Lower Center) DC-DC Converter, Tuner Data Driver (Lower Left) Speaker out, AV Terminal, HDMI in, SD Card, PC in Scan Drive Digital Signal Processor, PEAKS-LDA2 Sustain Drive Format Converter, Plasma AI, Sub-Field Processor...
4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Maximum 465 W Standby condition 0.2 W Plasma Display panel Drive method AC type Aspect Ratio 16:9 Visible screen size 54 inch class (54.1 inches measured diagonally) (W × H × Diagonal) 47.1 inch ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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Contents of adjustment mode 5.1.2. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from to SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.
8 Disassembly and Assembly Instructions 8.1. Remove the Rear cover 8.4. Remove Side terminal cover and the Side shield metal 1. See PCB Layout (Section 3) 8.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2.
8.5. Remove the Tuner unit 8.8. Remove the SU-Board 1. Remove the Side terminal cover and the Side shield 1. Remove the flexible cables (SU1, SU2, SU3, SU4 and metal (See section 8.4.). SU5) connected to the SU-Board. 2. Unlock the cable clampers to free the cable. 2.
8.10. Remove the SC-Board 1. Remove the SU-Board and SD-Board. (See section 8.8. and 8.9.) 2. Unlock the cable clampers to free the cable. 3. Disconnect the connector (SC2). 4. Disconnect the flexible cable (SC20). 5. Remove the screws (×7 ) and remove the SC-Board.
8.14. Remove the Cabinet mount 8.16. Remove the C2-Board metals 1. Remove the Hanger metal R and the Stand bracket R. (See section 8.13.) 1. Remove the Cabinet mount metals fastening screws (×9 2. Remove the Cabinet mount metal bottom. (See section , ×18 ) and remove the Cabinet mount metal top 8.14.)
8.18. Remove the Plasma panel sec- 4. For leaving the plasma panel from the front frame, pull the bottom of the cabinet assy forward, lift, and remove. tion from the Cabinet assy 1. Remove the Cabinet mount metals fastening screws (×9 2.
8.20. Remove the K-Board 1. Remove the Contact metal bottom. (See section 8.19.) 2. Remove the screw (×1 3. Remove the claw (×1 4. Disconnect the connector (K1) and Remove the K-Board from LED Panel. 8.21. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile.
9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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9.1.2. RF video sub contrast adjustment Name of measuring instrument Remarks 1. REMOTE TRANSMITTER 2. RF analog signal (Sprit color bar. The pattern for adjustment must contain 100% white part.) Procedure Remarks 1. Receive the sprit color bar with RF analog signal. (ASPECT FULL, Picture menu: Vivid) 2.
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3. Select [Cool] for color temperature. 4. Push [5] key of remote controller to display window pattern. 5. Confirm the brightness. The following is the confirmation value. TC-P54G20/25 220cd/m2 6. Select [Cinema] for picture menu. 7. Select [Warm] for color temperature.
10 Block Diagram 10.1. Main Block Diagram DIGITAL SIGNAL PROCESSOR 10BASE-T/ ETHERPHY ETHERNET DATA ETHER_ 100BASE-TX ETHERPHY NET IF ETHERNET TMDS DATA HDMI I/F HDMI1-4 RECEIVER SD CARD DATA SD CARD SD CARD DATA SLOT USB_1,2 PEAKS-LDA2 IFD_OUT CH0DATA FRONT END TS_IN PROCESSOR TUNER...
10.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 PD4H VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA P+3.3V Sub Filed Processor P+3.3V D_UHZ IIC2 D_UHZ P_S0 CONTROL DATA P_S0 P_S1 DISCHARGE CONTROL P_S1 OSD_VIN CONTROL DATA...
11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)
13.2. K and SS2-Board SS2-BOARD (FOIL SIDE) K-BOARD (FOIL SIDE) TXNSS21EDUUM TXN/K1LGUUM T P 0 4 TP2506 TP2504 T P 0 3 TNPA4804 1 SS2 P b F TP2503 T P 0 1 TP2501 S E E R E V E R S E F O R O R D E R N O . S S 2 4 TP2502 T P 2 0...
13.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11LVUU TNPA5102 1 C1 S E E R E V E R S E F O R O R D E R N O . 1 2 3 P b F C1-BOARD (COMPONENT SIDE) TXNC11LVUU R 1 2 6 TNPA5102 1 C1...
13.5. C2-Board C2-BOARD (FOIL SIDE) TXNC21LVUU TNPA5103 1 C2 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21LVUU R 2 9 6 R 2 2 6 R 2 9 4...
13.6. C3-Board C3-BOARD (FOIL SIDE) TXNC31LVUU TNPA5104 1 1 2 3 S E E R E V E R S E F O R O R D E R N O . P b F C3-BOARD (COMPONENT SIDE) TXNC31LVUU C 3 4 8 I C 3 0 2 I C 3 0 1 R 3 4 1...
13.8. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LVUU S S 6 4 S S 6 3 S S 5 3 S S 5 6 S S 5 5 S S 6 1 TPSS1 T P 5 3 C 0 1 5 T P 2 6 D 0 0 1 Q 0 0 1 Q0 0 2...
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SS-BOARD (COMPONENT SIDE) TXNSS1LVUU D 0 2 1 D I P SS63 SS63 SS64 SS64 SS56 C 1 0 3 CR No.16 SS53 SS61 SS61 Q 1 6 1 T N P A 5 0 8 2 R 1 4 3 SS55 O R D E R N O .
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14.1.4. Mechanical Replacement Parts List...
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Ref. Safety Part No. Part Name & Description Q'ty Remarks 10030-0048000 BATTERY COVER 1 PAVCA K2AHYH000033 AC INLET WITH CABLE 1 PAVCA K2CG3YY00060 AC CORD(USA) 1 PAVCA MD54F13A2J PLASMA DISPLAY PANEL N2QAYB000486 REMOTE CONTROL 1 PAVCA TBLA3689 STAND POLE R TBLA3690 STAND POLE L TBLX0157...
14.2. Electrical Replacement Parts List 14.2.1. Replacement Parts List Notes...
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14.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2079 F1G1C103A116 C 0.010UF, K, Description C2091 F1G1C104A116 C 0.10UF, K, 16V TXN/A1MHUUS CIRCUIT BOARD A (RTL)PA C2092 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C3032 ECJ1VB1A105K C 0.01UF, Z, 50V C5502 F1J1A475A087 C 4.7UF, K, 10V C3033 ECJ1VB1A105K C 0.01UF, Z, 50V C5503 F1H1C105A145 C 0.01UF, K, 16V C3034...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8000 F1J1A106A087 C 0.010UF, K, C8071 F1G1C104A116 C 0.10UF, K, 16V C8072 F1G1C104A116 C 0.10UF, K, 16V C8001 F1J1A106A087 C 0.010UF, K, C8073 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8145 F1G1C104A116 C 0.10UF, K, 16V C8313 F1J1A106A087 C 0.010UF, K, C8146 F1G1C104A116 C 0.10UF, K, 16V C8314 F1J1A106A087 C 0.010UF, K, C8147 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8749 F1G1C104A116 C 0.10UF, K, 16V C9392 F1J1A106A087 C 0.010UF, K, C8903 F1G1C104A116 C 0.10UF, K, 16V C9394 F1G1C104A116 C 0.10UF, K, 16V C8904 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C16328 F2A2C221A195 E 2200UF, 160V C16794 F1J1A106A087 C 0.010UF, K, C16331 F0C2E105A252 E 0.010UF, 250V C16795 F2A1E471A102 E 470UF, 25V C16401 F1L2J562A022 C 5600UF, K,6.3V C16796...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D1104 DZ2J056M0L ZENER DIODE D16255 B0ACCJ000048 DIODE D1107 B0JCCE000008 DIODE D16280 B0ACCJ000048 DIODE D2520 B3AAB0000343 LED D16281 DZ2J051M0L ZENER DIODE D2659 B0ACCJ000048 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description D16720 B0ECKP000055 DIODE IC16561 C0JBAU000043 IC D16721 B0ECHR000001 DIODE IC16562 C0JBAU000043 IC D16728 B0ECKP000055 DIODE IC16563 C0JBAB000916 IC D16765 B0ECKP000055 DIODE IC16581...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L5501 G1C3R3Z00005 INDUCTION COIL PC16722 B3PBA0000498 IC L5502 G1C2R2Z00007 INDUCTION COIL PC16723 B3PBA0000498 IC L5503 G1C3R3Z00004 INDUCTION COIL PC16896 B3PBA0000498 IC L5504...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description Q16646 DSA2001S0L TRANSISTOR R1229 D0GA101JA015 M 100 OHM, J,0.063W Q16647 B1CBGD000001 FET R1236 D0GA473JA015 M 47 OHM, Q16649 B1ABCN000007 TRANSISTOR J,0.063W Q16660...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R3067 ERJ2GEJ221 M 220 OHM, R3318 D1BB75R0A055 M 75 OHM, 1/10W J,0.063W R3319 D0GAR00Z0001 C 0 OHM, 0.063W R3068 ERJ2GEJ221 M 220 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4546 D0GA473JA015 M 47 OHM, R5365 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R4548 ERJ2GEJ220 M 22 OHM, R5370 D0GA470JA015 M 47 OHM, J,0.063W J,0.063W R4549...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5644 D0GA752JA015 M7.5KOHM, R8289 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R5648 ERJ2GEJ103 M 10KOHM, R8300 D0GBR00Z0002 M 0 OHM J 1/10W J,0.063W R8301 D0GBR00Z0002 M 0 OHM J 1/10W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8555 ERJ2GEJ103 M 10KOHM, R8720 ERJ2GEJ220 M 22 OHM, J,0.063W J,0.063W R8556 ERJ2GEJ103 M 10KOHM, R8721 D0GA560JA015 M 56 OHM, J,0.063W J,0.063W R8557...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8944 D0GA560JA015 M 56 OHM, R9321 D0GA105JA015 M 1M OHM, J,0.063W J,0.063W R8945 D0GA560JA015 M 56 OHM, R9323 ERJ2GEJ102X M 1K OHM J 1/4W J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16151 ERJ8GEYJ101V M 100 OHM, J,1/ R16416 D0GB103JA057 M 10K OHM J 1/ R16152 ERJ8GEYJ101V M 100 OHM, J,1/ R16417 ERJ6GEYJ101V M 100 OHM,J,1/ R16154...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16583 ERJ6ENF3902 M 39KOHM, 1/10W R16681 D0GD100JA059 M 10 OHM,J,0.25W R16584 ERJ6ENF6801 M 6.8KOHM, 1/10W R16682 D0GD100JA059 M 10 OHM,J,0.25W R16585 D1BB1001A055 M 1KOHM, 1/10W R16684...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16826 ERJ6GEYJ103V M 10K OHM J 1/ R17115 D0GB101JA041 M 100 OHM,J,1/ R16827 D0GB222JA041 M 2.2KOHM,J,1/ R17116 D0GB101JA041 M 100 OHM,J,1/ R16829 D0GB102JA041 M 1KOHM,J,1/10W R17117...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17314 D0GB101JA041 M 100 OHM,J,1/ SS11 K1KY03B00006 3P CONNECTOR R17315 D0GB101JA041 M 100 OHM,J,1/ SS21 K1KA07A00170 7P CONNECTOR SS24 K1KB07AA0087 7P CONNECTOR R17316...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C215 ECJ1VB1E333K C 0.033UF, K, C605 ECWF2W225KA 450V 2.2P C606 ECJ1VB1H102K C 1000PF, K, 50V C217 ACMEB104K2T 25V 0.1P C608 ECJ1VB1H222K C 2200PF, K, 50V C218...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description F201 HU216005BEP FUSE Q403 2SA1776TV2P Q404 VQPBSS4350T TRANSISTOR F501 HU215002BEP FUSE Q405 VQ2PD601ART TRANSISTOR F601 HU215010BEP FUSE Q406 2SK3018TL F602 HU215010BEP...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R238 ERJ6RBD152 M 1.5KOHM,J,1/ R438 ERJ3EKF5621 M5.62KOHM, 1/16W R439 D0GB154JA057 M 150KOHM J 1/ R239 ERDS2FJ103 C 10KOHM, J,1/4W R253 ERJ6GEY0R00V M 0 OHM J 1/10W R440...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R611 ERJ3GEYJ470 M 47 OHM,J,1/16W R714 ERJ6ENF4991 M4.99KOHM, 1/10W R612 ERJ6ENF3093 M 309KOHM, 1/10W R715 ERJ6ENF4991 M4.99KOHM, 1/10W R613 ERJ3GEYJ223 M 22KOHM,J,1/16W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description TW-4BS-2L LUG TERMINAL TW-4BS-2L LUG TERMINAL TW-4BS-2L LUG TERMINAL TW-4BS-2L LUG TERMINAL TW-4BS-2L LUG TERMINAL VR251 EVMEASA01B25 CONTROL 200KOHMB VR401 EVMAASA00B54 CONTROL 50KOHMB Z601 ERZVGED751 VARISTOR Z602 ERZVGAD471 VARISTOR ZD203 VZMTZJ27DT ZENER DIODE...
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If new part numbers are shown, be sure to use them when ordering parts. Please file and use this manual together with the service manual for Model No. TC-P54G20 TC-P54G25 ORDER NO. MTNC100321CE Subject : PLASMA DISPLAY PANEL Reason for Change *The circled item indicates the reason.
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1 Technical Descriptions 1.1. Specification of KEY for WMDRM (Netflix) 1.1.1. General information: 1. EEPROM (IC8502) for spare parts has a seed of KEY for WMDRM (Netflix). 2. The final KEY data will be generated by Peaks IC (IC8000) when SELF CHECK was done and are stored in both Peaks IC (IC8000) and EEPROM (IC8502).