Kenwood TK-7360 Service Manual

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Instruction manual (25 pages)

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Page 1 VHF FM TRANSCEIVER TK-7360/7360H TK-7360H SERVICE MANUAL © 2011-1 PRINTED IN JA PAN B51-8952-10 ( N ) PDF REVISED This service manual added the details of the panel tuning mode to B51-8952-00. Modular jack Key top Panel assy Badge (E58-0535-05)
Page 2: General
Kenwood reserves the right to make changes to any wise, for any purpose without the prior written permission products herein at any time for improvement purposes.
Page 3 Plan cable runs for protection against pinching or crush- Your KENWOOD dealer can help you select an antenna sys- ing wiring, and radio installation to prevent overheating. tem that will best serve your particular needs.
Page 4: System Set-Up
TK-7360/7360H/7360H SYSTEM SET-UP Merchandise received Frequency range (MHz) RF power Type License and frequency allocated by FCC: K type only 136~174 TK-7360 M,M2 136~174 TK-7360H K,M Choose the type of transceiver TK-7360H(V) K 136~174 See page 4. Transceiver programming A personal computer, programming interface (KPG-46/46A), and FPU (programming software) are required for programming.
Page 5: Clone Mode
TK-7360/7360H/7360H REALIGNMENT 5-2. Connection procedure 1. Connect the transceiver to the computer using the inter- KPG-46 or KPG-46A or face cable and USB adapter (When the interface cable is KPG-46A + KCT-53U + Tuning cable KPG-46A, the KCT-53U can be used.).
Page 6: Installation
TK-7360/7360H/7360H REALIGNMENT 6-2. Flow chart (Source transceiver) 6-1. Adding the data password If the read authorization password is set in the optional Press [ ] key + Power ON for 1 second feature menu, you must enter the password (Source trans- ceiver) to activate a clone mode.
Page 7 TK-7360/7360H/7360H INSTALLATION 1-2. Terminal function 2. Remove the ACC. cap on the rear of the transceiver. 3. Connect the D-sub connector of the KCT-60 to the D-sub D-sub 15-pin Pin No. Function Molex 15-pin Pin No. 15-pin terminal of the transceiver.
Page 8 TK-7360/7360H/7360H INSTALLATION ■ Installation Procedure: Method A 6. Cut off the projection of the top packing using a pair of nippers or similar tool. 1. Remove the two screws on both the right and left sides If the KCT-18 cable is dressed to be routed through the...
Page 9 TK-7360/7360H/7360H INSTALLATION Note: You must set up using the KPG-135D(K) or KPG-135D(M). Before the external speaker can be used, you must as- sign one of the keys as “External Speaker”, using the KPG-135D(K) or KPG-135D(M). KCT-60 KCT-18 Square plug Ignition...
Page 10 TK-7360/7360H/7360H INSTALLATION 6. GPS Receiver Connection 8. Changing Serial Port Level 6-1. Installing the GPS receiver 8-1. Change FNC2 (RXD) of D-SUB 15-pin connec- 1. Solder each cable of the connector cables to the TX-RX tor from TTL level to RS-232C level unit.
Page 11: Disassembly For Repair
TK-7360/7360H/7360H DISASSEMBLY FOR REPAIR 3. Disconnect the ﬂ at cable from connector of the panel as- 1. Disassembly Procedure sembly. 1. When removing the cabinet, ﬁ rst remove the two screws from the right and left with a phillips screwdriver.
Page 12 TK-7360/7360H/7360H DISASSEMBLY FOR REPAIR Note: 2. When mounting the panel assembly, pass the ﬂ at cable through the hole of the chassis as shown below then When you supply power to the TX-RX PCB after remov- connect the ﬂ at cable to connector of the panel assem- ing the TX-RX PCB from the chassis, solder the positive bly.
Page 13: Circuit Description
TK-7360/7360H/7360H CIRCUIT DESCRIPTION 1. Frequency Conﬁ guration Item Rating Nominal center frequency 38.85MHz The receiver utilizes double conversion. The first IF is 38.85MHz and the second IF is 450kHz. The ﬁ rst local oscil- Pass bandwidth ±6.0kHz or more at 3dB lator signal is supplied from the PLL circuit.
Page 14 TK-7360/7360H/7360H CIRCUIT DESCRIPTION 2-4. Wide/Narrow Switching Circuit The electric ﬁ eld strength of the receive signal can be known before the SQIN voltage is input to the MCU, and The Wide port (pin 99) and Narrow port (pin 98) of the the scan stop speed is improved.
Page 15 TK-7360/7360H/7360H CIRCUIT DESCRIPTION pass ﬁ lter and passed to the VCO to control the oscillator 4. PLL Frequency Synthesizer frequency. The PLL circuit generates the ﬁ rst local oscillator signal for reception and the RF signal for transmission. 4-2. VCO Circuit The operating frequency is generated by Q6 in transmit 4-1.
Page 16 TK-7360/7360H/7360H CIRCUIT DESCRIPTION 5-1. Memory Circuit ■ KMO1 The transceiver has a 512k-bit EEPROM (IC705). The EE- PROM contains adjustment data. The MCU (IC704) controls VOL DN the EEPROM through three serial data lines. KMO2 EEPC CH DN CH UP...
Page 17 TK-7360/7360H/7360H CIRCUIT DESCRIPTION ■ High-speed data (2-tone) 7. Power Supply Circuit The demodulated signal from the FM IC (IC500) is ampli- When the power switch on the display unit is pressed, fied by the baseband IC and passes through a band pass the power port on the display unit which is connected to ﬁ...
Page 18: Semiconductor Data
TK-7360/7360H/7360H SEMICONDUCTOR DATA MCU: F3650TDFBKEBA (TX-RX unit IC704) Pin No. Name Function Pin No. Name Function Public address control FREQ Frequency alignment CE for emulator HSDO High speed data output CDATA Command data output for baseband IC LCDDO LCD data output...
Page 19: Components Description
TK-7360/7360H/7360H SEMICONDUCTOR DATA Pin No. Name Function Pin No. Name Function MIC1MUTE Internal mic mute control SQIN Squelch input MIC2MUTE External mic mute control AVSS HSDI No use VCO lock voltage detect LSDI Low speed data input: QT/DQT/(LTR) VREF TEMP2...
Page 20 TK-7360/7360H/7360H COMPONENTS DESCRIPTION Ref. No. Part Name Description Ref. No. Part Name Description IC706 AF power AMP Q709 TX/RX switch IC707,708 Option setting switch Q710 Transistor Baseband IC clock AMP IC709 HSD BPF/COMP Q712 Option switch IC710 MOD/ Option setting switch...
Page 21: Parts List
TK-7360/7360H/7360H PARTS LIST 2 2 0 CC45 Color* 010 = 1pF 0 = 22pF 1 = Type ... ceramic, electrolytic, etc. 4 = Voltage rating 100 = 10pF 2 = Shape ... round, square, etc. 5 = Value 101 = 100pF Multiplier 3 = Temp.
Page 22 CC73HCH1H101J CHIP C 100PF MC2850 DIODE ✽ C2,3 CK73HB1H221K CHIP C 220PF LC75857W-E MOS-IC CC73HCH1H101J CHIP C 100PF Q2,3 RT1N141U-T111 TRANSISTOR CK73HB1H221K CHIP C 220PF K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 23 CHIP C 100PF C346,347 CK73HB1H102K CHIP C 1000PF CC73HCH1H330J CHIP C 33PF C348 CK73GB1H103K CHIP C 0.010UF CC73HCH1H101J CHIP C 100PF C349 CK73HB1H102K CHIP C 1000PF K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 24 C594 CK73HB1H102K CHIP C 1000PF C510-515 CK73HB1A104K CHIP C 0.10UF C595 CC73HCH1H030B CHIP C 3.0PF C517 CK73HB1H102K CHIP C 1000PF C596 CC73HCH1H560J CHIP C 56PF K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 25 CK73HB1H102K CHIP C 1000PF C780 CK73GB0J475K CHIP C 4.7UF C875 CE32BD1C471M CHIP EL 470UF 16WV C784 CK73HB1A104K CHIP C 0.10UF C876 CC73HCH1H220J CHIP C 22PF K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 26 L311 L34-1039-05 AIR-CORE COIL (1.5T) RK73HB1J105J CHIP R 1.0M 1/16W L313-315 L34-4903-05 AIR-CORE COIL (5T) R51,52 RK73HB1J000J CHIP R 1/16W RK73FB2B102J CHIP R 1.0K 1/8W K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 27 CHIP R 1/16W R358 R92-1061-05 JUMPER REST 0 OHM R567 RK73HB1J104J CHIP R 100K 1/16W R400 RK73HB1J103J CHIP R 1/16W R568 RK73HB1J564J CHIP R 560K 1/16W K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 28 RK73GH2A134D CHIP R 130K 1/10W R779,780 RK73HH1J473D CHIP R 1/16W R870 RK73GH2A183D CHIP R 1/10W R781 RK73HB1J183J CHIP R 1/16W R871 RK73GB2A000J CHIP R 1/10W K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 29 D17,18 HVC131 DIODE Q502 RT1P441U-T111 TRANSISTOR K1: TK-7360H K K2: TK-7360H(V) K If a part reference number is listed in a shaded M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2 box, that part does not come with the PCB.
Page 30 2SK1824-A Q714 RT1N440M-T111 TRANSISTOR Q715 DTC114YEB TRANSISTOR Q716 KTC4075E(Y,GR) TRANSISTOR Q717 RT1N441U-T111 TRANSISTOR Q718,719 SSM3K05FU Q720 RT1N141U-T111 TRANSISTOR TH300-302 B57331V2104J THERMISTOR TH501 NCP18WB473J0S THERMISTOR (47K) K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2...
Page 31: Exploded View
TK-7360/7360H/7360H EXPLODED VIEW : N35-2604-43 : N67-3008-48 : N87-2608-48 J701 J700 IC706 IC300 Cx12 R358 TX-RX unit Display unit Caution label Model name plate Parts with the exploded numbers larger than 700 are not supplied. If a part reference number is listed in a box on the exploded view of the PCB, that part does not come with the PCB.
Page 32: Packing
38 Microphone (KMC-35) (T91-0639-55): K2 Pamphlet 34 Screw set (N99-2039-05) 28 Holder (MIC) (J19-1584-15): K1,K2 K1: TK-7360H K K2: TK-7360H(V) K M: TK-7360 M M1: TK-7360H M M2: TK-7360 M2 Parts with the exploded numbers larger than 700 are not supplied.
Page 33: Adjustment
TK-7360/7360H/7360H ADJUSTMENT Controls “–” appears Function Display Power Volume Channel High power / Low power Low: “– –” icon appears switch Up/Down key Up/Down key Function off Compander on/off icon appears Beat shift on/off icon appears [ ]/[ ] Function off...
Page 34 TK-7360/7360H/7360H ADJUSTMENT ■ Key operation • Signaling Signaling Function RX (Decode) TX (Encode) Push Hold (1 second) None None End of panel tuning mode None 20Hz Square Wave To enter 5 reference level QT: 67.0Hz QT: 67.0Hz adjustments Writes the adjustment QT: 151.4Hz...
Page 35 TK-7360/7360H/7360H ADJUSTMENT ■ Flow chart RX Assist 5 reference level TX Assist adjustments Frequency 5 reference level 5 reference level High power adjustments adjustments 5 reference level Mid Power adjustments Low’ 5 reference level Low Power adjustments Center 5 reference level...
Page 36 TK-7360/7360H/7360H ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Speciﬁ cations Frequency Range 136 to 174MHz Standard Signal Generator (SSG) Modulation Frequency modulation and external modulation Output –127dBm/0.1µV to greater than –7dBm/100mV Input Impedance 50Ω Power Meter Operation Frequency...
Page 37 Power Adjust: [∗∗∗∗] Low’, Center, High’, meter 8.0A or less 2) TEST CH: Low, High (5 points) Ammeter • TK-7360 Low’, Center, High’, 2) Transmit High (5 points) 3) PTT: ON • TK-7360H/ ±2.0W 4) Press [ ] key to 7360H(V) 14.0A or less...
Page 38 TK-7360/7360H/7360H ADJUSTMENT Condition Measurement Adjustment Speciﬁ cations / Item Test- Remarks Panel tuning mode PC test mode Unit Terminal Unit Parts Method equipment 3. Mid Trans- 1) Adj item: [MPOW] 1) TEST CH: Low, Power [Panel ±1.0W mit Power Adjust: [∗∗∗∗] Low’, Center, High’,...
Page 39 TK-7360/7360H/7360H ADJUSTMENT Condition Measurement Adjustment Speciﬁ cations / Item Test- Remarks Panel tuning mode PC test mode Unit Terminal Unit Parts Method equipment 8. DQT 1) Adj item: [DQT] 1) TEST CH: Center Deviation [Panel 0.35kHz ±0.05kHz Deviation Adjust: [∗∗∗∗] 2) Deviation meter ﬁ...
Page 40 TK-7360/7360H/7360H ADJUSTMENT Receiver Section Condition Measurement Adjustment Speciﬁ cations / Item Test- Remarks Panel tuning mode PC test mode Unit Terminal Unit Parts Method equipment 1. Sensitivity 1) Adj item: [SENS1] 1) TEST CH: Low, [Panel tuning mode] (Semiauto- Adjust: [∗∗∗∗] Low’, Center, High’,...
Page 41 TK-7360/7360H/7360H ADJUSTMENT Condition Measurement Adjustment Speciﬁ cations / Item Test- Remarks Panel tuning mode PC test mode Unit Terminal Unit Parts Method equipment 4. Low RSSI 1) Adj item: [LRSSI] 1) TEST CH: Low, [Panel tuning mode] (Narrow) Adjust: [∗∗∗∗] Low’, Center, High’,...
Page 42: Terminal Function
TK-7360/7360H/7360H TERMINAL FUNCTION Display unit (X54-3740-20) TX-RX unit (X57-8020-XX) Pin No. Name Function Pin No. Name Function CN1 (to TX-RX unit CN701) CN700 (Board to Board) VGS busy signal input (VGS-1) POWER Detection output of power switch OPT1 Scrambler code select 1 (Scrambler board)
Page 43 TK-7360/7360H/7360H TERMINAL FUNCTION Function Port Assignment Pin No. Name Function GLED Green LED control signal output Scrambler Name BLED Blue LED control signal output FNC1 Ground FNC2 No connection FNC3 None Ground FNC4 Scrambler Emergency key detection FNC5 Scrambler code 1(1)
Page 44 TK-7360/7360H/7360H PC BOARD DISPLAY UNIT (X54-3740-20) Component side view (J79-0297-09) POWER VOL UP VOL DN HOOK DISPLAY UNIT (X54-3740-20) Foil side view (J79-0297-09) SP– HOOK...
Page 45 TK-7360/7360H/7360H PC BOARD DISPLAY UNIT (X54-3740-20) Component side view (J79-0297-09) Ref. No. Address Ref. No. Address CH UP CH DN Component side ■ Layer 1 Layer 2 J79-0297-09 Foil side DISPLAY UNIT (X54-3740-20) Foil side view (J79-0297-09) J79-0297-09 Ref. No. Address SP–...
Page 46 TK-7360/7360H/7360H PC BOARD TX-RX UNIT (X57-8020-XX) -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 Component side view (J79-0296-09) J700 J701 EXT.SP D-SUB C883 C884 C882 C429 C443 C419 C446 C447 C424 C423 Q407 C438 C415 R403 R401 Q400 C402 C427...
Page 47 TK-7360/7360H/7360H PC BOARD TX-RX UNIT (X57-8020-XX) -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 Component side view (J79-0296-09) Ref. No. Address IC300 IC400 IC401 IC402 IC403 IC404 IC704 IC705 IC300 IC706 IC708 IC709 Q400 Q401 Q402 Q403 Q404 Q405 Q406...
Page 48 TK-7360/7360H/7360H PC BOARD TX-RX UNIT (X57-8020-XX) -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 Foil side view (J79-0296-09) R358 L316 C363 C359 C358 TH300 L314 C356 C351 TH301 C364 R340 C346 L313 C335 C319 D307 L302 L303 L305 C354 C304...
Page 49 TK-7360/7360H/7360H PC BOARD TX-RX UNIT (X57-8020-XX) -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 Foil side view (J79-0296-09) Ref. No. Address Ref. No. Address C747 Q702 Q712 12M C754 R738 Q713 11M C876 C877 C880 IC301 C881 IC500 12F IC501 10D...
Page 50: Schematic Diagram
TK-7360/7360H/7360H SCHEMATIC DIAGRAM TX-RX UNIT (X57-8020-XX) R8 1k PLCK R7 1k PLDT R6 1k PLLE MB15E03SL-E1 PLPS 3.3C 1.64V DOUBLER BUFFER 3.5p 1000p 2SC5108(Y)F 0.1u 1000p 1000p 0.65V 3.20V KTC4075E(Y,GR) SPEED UP 3.27V 0.1u 0.1u 1.50V L77-3055-05 D2,3,4 FIN FILTER...
Page 51 TK-7360/7360H/7360H SCHEMATIC DIAGRAM TX-RX UNIT (X57-8020-XX) C91 6P TX/RX R : 6.97V R:1.06V TX VCO ASSIST BUFFER AMP RF SWITCH RF AMP RX VCO R : 0V 0.74V 6.73V 2.38V MCH3914(7)-H 2.57V T : 3.29V 1SV325F 5.04V 4.7u 2SC5108(Y)F C110...
Page 52 TK-7360/7360H/7360H SCHEMATIC DIAGRAM TX-RX UNIT (X57-8020-XX) R348 R350 IC300 R349 R351 POWER COUPPLER L407CDB MODULE D303 C352 C361 C357 FORWARD POWER 1000p L407CDB L311 D304 L314 C353 L315 13.6V 1000p 1.5T D307,308 D303,304 REVERSE POWER SWITCH R309 SWITCH T : 0.81V T : 8.82V...
Page 53 TK-7360/7360H/7360H SCHEMATIC DIAGRAM TX-RX UNIT (X57-8020-XX) 3.3M 3.29V C854 AMPSW 0.1u RLED C855 GLED 1000p BLED BLED VGSRX VCC2=3.3V SPMUTE SP MUTE CSN1 CSN1 SCLK SCLK1 R866 1k RDATA1 RDATA CDATA CDATA1 R906 R905 D MUTE PLCK PLCK M1MUTE MIC1MUTE...
Page 54 TK-7360/7360H/7360H SCHEMATIC DIAGRAM TX-RX UNIT (X57-8020-XX) Q718,719 IC706 AF AMP SWITCH LA4600 C862 R933 R936 AF POWER AMP 2.2k R : 3.28V R929 4.7k Q718 C867 SSM3K05FU 0.22u C863 R934 R935 C866 AMPSW 2.2k 0.22u J701 R : 3.28V R930 4.7k...
Page 55 TK-7360/7360H/7360H SCHEMATIC DIAGRAM DISPLAY UNIT (X54-3740-20) Note : The components marked with • a dot ( ) are parts of layer 1. KMO1 KMO2 INT SP KMO3 HOOK SURGE VOLTAGE PROTECTION PROTECTION 1 0 0 TX-RX UNIT (X57-8020-XX) DA221 C N 1...
Page 56: Block Diagram
TK-7360/7360H/7360H BLOCK DIAGRAM DISPLAY UNIT (X54-374) TX-RX UNIT (X57-802) 2SC5108(Y)F COM1~4 SEG1~38 DOUBLER SEG40~42 D11~D21,24 LC75857W-E B30-2337-05 MB15E03SL-E1 LCDDI LCD BACL LIGHT PLLE LCDDO LCD DRIVER PLDT LOOP LCDCL PLL IC PLCK LCDCE FILTER 19.2MHz 2SB1132(Q,R) 3.3C KMO1 KMI1 KTC4075E(Y,GR)
Page 57 TK-7360/7360H/7360H BLOCK DIAGRAM TX : 136.000~174.000MHz D303,304 IC300 L407CDB S-AV33A (TK-7360) 9R 9T D307,308 RA60H1317M1A MCH3914(7)-H RKP350KV 2SC5108(Y)F 2SC5108(Y)F (TK-7360H/7360H(V)) TX/RX POWER COUPPLER BUFF ANT SW DRIVE MODULE POWER DET D17,18 Q300 KRX102U HVC131 RD00HVS1-T113 D302 FDWP POWER HSC277 D305,306...
Page 58: Level Diagram
TK-7360/7360H/7360H LEVEL DIAGRAM...
Page 59: Specifications
Audio Distortion ..............Wide: Less than 3% Narrow: Less than 5% Modulation ................ Wide: 16K0F3E Narrow: 11K0F3E Measurements made per TIA/EIA-603 and speciﬁ cations shown are typical. Kenwood reserves the right to change speciﬁ cations without prior notice or obligation.
Page 60 Suite 2504, 25/F, Tower 2, Nina Tower, No. 8 Yeung Uk Road, Bp 58416 Villepinte, 95944 Roissy Ch De Gaulle Cedex Tsuen Wan, New Territories, Hong Kong KENWOOD House, Dwight Road, Watford, Herts., 1 Ang Mo Kio Street 63, Singapore 569110 WD18 9EB United Kingdom...
Page 61 TK-7360/7360H/7360H TK-7360/7360H/7360H PC BOARD PC BOARD DISPLAY UNIT (X54-3740-20) Component side view (J79-0297-09) DISPLAY UNIT (X54-3740-20) Component side view (J79-0297-09) Ref. No. Address Ref. No. Address POWER VOL UP CH UP CH DN VOL DN HOOK Component side ■ Layer 1...
Page 62 TK-7360/7360H/7360H TK-7360/7360H/7360H PC BOARD PC BOARD TX-RX UNIT (X57-8020-XX) TX-RX UNIT (X57-8020-XX) -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 Component side view (J79-0296-09) Component side view (J79-0296-09) Ref. No. Address IC300...
Page 63 TK-7360/7360H/7360H PC BOARD PC BOARD TX-RX UNIT (X57-8020-XX) TX-RX UNIT (X57-8020-XX) -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 -10: TK-7360H K,M, TK-7360H(V) K -21: TK-7360 M,M2 Foil side view (J79-0296-09) Foil side view (J79-0296-09) Ref. No. Address Ref. No. Address...
Page 64 IC300 RT1N441U-T111 EEPD R761 D 1 4 D 1 8 D 2 4 R916 0 R928 TK-7360 M, M2 S-AV33A SWITCH EEPC TK-7360H M, K B30-2337-05 B 3 0 - 2 3 3 7 - 0 5 B 3 0- 2 33 7 - 0 5...
Page 65 DISPLAY UNIT (X54-374) TX-RX UNIT (X57-802) 2SC5108(Y)F TX : 136.000~174.000MHz COM1~4 SEG1~38 D303,304 DOUBLER IC300 SEG40~42 L407CDB S-AV33A (TK-7360) 9R 9T D307,308 RA60H1317M1A MCH3914(7)-H RKP350KV 2SC5108(Y)F 2SC5108(Y)F (TK-7360H/7360H(V)) D11~D21,24 LC75857W-E B30-2337-05 COUPPLER TX/RX POWER BUFF DRIVE ANT SW MB15E03SL-E1 MODULE...

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