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Yamaha Manuals
Offroad Vehicle
EFM600 GRIZZLY
Service manual
Yamaha EFM600 GRIZZLY Service Manual
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Table Of Contents
348
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348
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348
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Exploded Diagrams
Illustrated Symbols
Contents
General Specifications
Maintenance Specifications
Lubrication Diagrams
Cable Routing
Chapter Titles
Machine Identification
Vehicle Identification Number
Model Label
Features
Transmission of Power
Clutch & Engine Brake
Explanation of Operation
Cooling the V-Belt Chamber
Auto-Decompression
On Command 4WD
Gear Motor Installation Steps
Lubrication
Rear Shock Absorber
Revolution and Speed Limiter
Important Information
Preparation for Removal
Replacement Parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Cotter Pins
Bearings and Oil Seals
Circlips
Checking of Connections
Special Tools
How to Use the Conversion Table
General Torque Specifications
Lubrication Points and Lubricant Types
Periodic Inspections and Adjustments
Periodic Maintenance/Lubrication Intervals
Seat
Front Carrier, Front Bumper and Front Fender
Rear Carrier and Rear Fender
Fuel Tank
Engine
Valve Clearance Adjustment
Timing Chain Adjustment
Idling Speed Adjustment
Throttle Lever Free Play Adjustment
Speed Limiter Adjustment
Spark Plug Inspection
Ignition Timing Check
Compression Pressure Measurement
Engine Oil Level Inspection
Oil Temp Warning Light Check
Engine Oil Replacement
Air Filter Cleaning
V-Belt Inspection
Chassis
Front Brake Adjustment
Rear Brake Lever and Pedal Adjustment
Front Brake Fluid Level Inspection
Front Brake Pad Inspection
Rear Brake Shoe Inspection
Brake Hose Inspection
Air Bleeding (Hydraulic Brake System)
Select Lever Control Cable and Shift Rod Adjustment
Final Gear Oil Level Inspection
Final Gear Replacement
Differential Gear Oil Replacement
Constant Velocity Joint Dust Boot Inspection
Steering System Inspection
Toe-In Adjustment
Rear Shock Absorber Adjustment
Tire Inspection
Maximum Load Limit
Wheel Inspection
Cable Inspection and Lubrication
Levers, Pedal, Etc. Lubrication
Electrical
Battery Inspection
Charging Method
Charging Method Using a Variable-Current (Voltage) Type Charger
Charging Method Using a Constant-Voltage Type Charger
Fuse Inspection
Headlight Beam Adjustment
Headlight Bulb Replacement
Engine Removal
Air Ducts, Muffler, Exhaust Pipe, and Footrest Board (Right)
Select Lever Unit and Footrest Board (Left)
Hoses and Leads
Engine Mounting Bolts
Cylinder Head Cover
Cylinder Head Cover Removal
Cylinder Head Cover Inspection
Tappet Cover Inspection
Cylinder Head Cover Installation
Rocker Arms
Rocker Arm Removal
Rocker Arm and Camshaft Inspection
Rocker Arm Installation
Camshaft and Cylinder Head
Camshaft and Cylinder Head Removal
Camshaft Inspection
Camshaft Sprocket Inspection
Decompression System Inspection
Timing Chain Guide Inspection
Timing Chain Tensioner Inspection
Cylinder Head Inspection
Camshaft and Cylinder Head Installation
Valve and Valve Springs
Valve and Valve Spring Removal
Valve and Valve Spring Inspection
Valve and Valve Spring Installation
Cylinder and Piston
Piston Removal
Cylinder and Piston Inspection
Piston Ring Inspection
Piston Pin Inspection
Piston Installation
Cylinder Installation
Recoil Starter and CDI Magneto
CDI Magneto Removal
Recoil Starter Disassembly
CDI Magneto Inspection
Starter Pulley Inspection
Recoil Starter Inspection
Recoil Starter Assembly
CDI Magneto Installation
Primary and Secondary Sheaves
Primary Sheave
Secondary Sheave
Primary and Secondary Sheaves Removal
Secondary Sheave Disassembly
Primary Sheave Inspection
Secondary Sheave Inspection
Primary Sheave Assembly
Secondary Sheave Assembly
Primary and Secondary Sheaves Installation
Clutch
Clutch Removal
Clutch Inspection
Clutch Installation
Crankcase
Starter Motor, Timing Chain and Oil Filter
Crankcase Bearings
Crankcase Separation
Timing Chain and Guide Inspection
Oil Strainer, Oil Filter and Oil Delivery Pipe Inspection
Crankcase Inspection
Bearings and Oil Seals Inspection
Crankcase Assembly
Transmission and Crankshaft
Crankshaft Removal
Shift Fork Inspection
Shift Cam Inspection
Transmission Inspection
Crankshaft Inspection
Crankshaft and Balancer Installation
Transmission Installation
Oil Pump
Oil Pump Inspection
Middle Gear
Middle Drive Shaft
Middle Driven Shaft
Middle Drive Shaft Removal
Middle Driven Shaft Removal
Middle Drive and Driven Gear Shim Selection
Middle Drive Shaft Installation
Gear Lash Measurement
Carburetor
Carburetor Disassembly
Carburetor Inspection
Carburetor Assembly
Fuel Level Adjustment
Drive Train
Troubleshooting
Oil Leakage Inspection Steps
Constant Velocity Joints and Differential Gear
Universal Joint Disassembly
Differential Gear Disassembly
Universal Joint Removal Steps
Constant Velocity Joint Inspection
Differential Gear Inspection
Constant Velocity Joint Assembly
Differential Gear Assembly
Universal Joint Installation
Differential Gear Lash Measurement and Adjustment
Differential Gear Operation Check
Rear Axle/Final Drive Gear and Drive Shaft
Rear Axle Removal
Final Drive Gear Disassembly
Final Drive Roller Bearing Removal and Reassembly
Final Drive Pinion Gear and Ring Gear Positioning
Rear Axle Inspection
Drive Shaft Inspection
Final Drive Gear Inspection
Final Gear Lash Measurement and Adjustment
Final Drive Gear Assembly
Rear Axle Installation
Front Wheels
Rear Wheels
Wheel Hub Inspection
Brake Drum Inspection
Brake Disk Inspection
Wheel Hub/Brake Drum Installation
Wheel Installation
Front Brake
Brake Pads
Brake Pad Replacement
Master Cylinder
Master Cylinder Inspection
Master Cylinder Assembly
Master Cylinder Installation
Brake Caliper
Caliper Disassembly
Caliper Inspection
Caliper Assembly
Caliper Installation
Rear Brake
Brake Shoe Plate Inspection
Brake Shoe Inspection
Rear Brake Assembly
Rear Brake Installation
Steering System
Handlebar
Handlebar Inspection
Handlebar Installation
Rear Brake Lever Installation
Master Cylinder Assembly Installation
Steering Stem
Bearing Retainer Removal
Steering Stem Inspection
Bearing, Retainer Installation
Cable Guide Installation
Tie-Rod and Steering Knuckle
Steering Knuckle Removal
Tie-Rod Inspection
Steering Knuckle Inspection
Ball Joint Inspection
Tie-Rod Installation
Front Arm and Front Shock Absorber
Front Arm Removal
Front Arm Inspection
Front Shock Absorber Inspection
Front Arm Installation
Rear Shock Absorber and Swingarm
Swingarm Removal
Rear Shock Absorber Inspection
Swingarm Inspection
Rubber Boot Inspection
Rubber Boot Installation
Swingarm Installation
Electrical Components
Switch Inspection
Inspecting a Switch Shown in the Manual
Switch Continuity Inspection
Ignition System Circuit Diagram
Ignition System Troubleshooting
If the Ignition System Fails to Operate (no Spark or Intermittent Spark)
Electric Starting System Circuit Diagram
Starting Circuit Operation
Electric Starting System Troubleshooting
If the Starter Motor Fails to Operate
Starter Motor
Starter Motor Inspection
Starter Motor Assembly
Charging System Circuit Diagram
Charging System Troubleshooting
If the Battery Is Not Charged
Lighting System Troubleshooting
If the Headlight, Tail Light And/Or Meter Light Fail to Come on
Lighting System Check
Signal System Circuit Diagram
Signal System Troubleshooting
If the Indicator Light Fail to Come on
Signal System Check
Cooling System Circuit Diagram
Cooling System Troubleshooting
If the Fan Motor Does Not Move
2WD/4WD Selecting System Circuit Diagram
2WD/4WD Selecting System Troubleshooting
If the 4WD Indicator Light Fail to Come on
Starting Failure/Hard Starting
Pool Idle Speed Performance
Poor Medium and High Speed Performance
Faulty Drive Train
Faulty Gear Shifting
Faulty Clutch Performance
Overheating
Faulty Brake
Shock Absorber Malfunction
Unstable Handling
Headlight Dark
Bulb Burnt out
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Table of Contents
Troubleshooting
Drive Train
230
Ignition System Troubleshooting
305
Electric Starting System Troubleshooting
311
Charging System Troubleshooting
319
Lighting System Troubleshooting
321
Signal System Troubleshooting
326
Cooling System Troubleshooting
334
2WD/4WD Selecting System Troubleshooting
339
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This manual is also suitable for:
Grizzly 600
Grizzly yfm600
Grizzly yfm600fwal
Grizzly yfm600fwalc
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