Lexmark Optra N 4040-FIN Service Manual
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Lexmark Optra N 4040-FIN Service Manual

Lexmark Optra N 4040-FIN Service Manual

Lexmark finisher option service manual
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Optra™ N Finisher Option
4040-FIN
• Table of Contents
• Start Diagnostics
• Safety and Notices
• Trademarks
• Index
• Manuals Menu
Lexmark and Lexmark with diamond
design are trademarks of Lexmark
International, Inc., registered in the
United States and/or other countries.

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Summary of Contents for Lexmark Optra N 4040-FIN

  • Page 1 Optra™ N Finisher Option 4040-FIN • Table of Contents • Start Diagnostics • Safety and Notices • Trademarks • Index • Manuals Menu Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.
  • Page 2 Comments may be addressed to Lexmark International, Inc., Department D22A/035-3, 740 New Circle Road NW, Lexington, Kentucky 40550, U.S.A. Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you.

  • Page 3: Table Of Contents

    4040 Finisher Contents Notices ..........vi Safety Information.
  • Page 4 4040 Finisher Repair Information ........3-1 Adjustments .
  • Page 5 4040 Finisher Parts Catalog .........5-1 How to Use This Parts Catalog.

  • Page 6: Notices

    This product is designed, tested and approved to meet strict global safety standards with the use of specific Lexmark components. The safety features of some parts may not always be obvious. Lexmark is not responsible for the use of other replacement parts. •...

  • Page 7: Consignes De Sécurité

    Lexmark spécifiques. Les caractéristiques de sécurité de certains éléments ne sont pas toujours évidentes. Lexmark ne peut être tenu responsable de l'utilisation d'autres pièces de rechange. • Les consignes d'entretien et de réparation de ce produit s'adressent uniquement à...

  • Page 8: Pautas De Seguridad

    Lexmark. Puede que las características de seguridad de algunas piezas no sean siempre evidentes. Lexmark no se hace responsable del uso de otras piezas de recambio. •...

  • Page 9: Informações De Segurança

    Este produto foi concebido, testado e aprovado para satisfazer os padrões globais de segurança na utilização de componentes específicos da Lexmark. As funções de segurança de alguns dos componentes podem não ser sempre óbvias. A Lexmark não é responsável pela utilização de outros componentes de substituição.
  • Page 10 4040 Finisher x Service Manual...

  • Page 11: General Information

    4040 Finisher 1. General Information Maintenance Approach The diagnostic information in this manual leads you to the correct field replaceable unit (FRU) or part. Use the error code charts, symptom index, and service checks to determine the symptom and repair the failure. After you complete the repair, perform tests as needed to verify the repair.

  • Page 12: Tools

    3. Close the stapler access door. Press Continue to Perform Sta- ple Test appears on the operator panel display. 4. Select CONTINUE from the printer operator panel. Performing Staple Test appears on the display. When the test page is deliv- ered to the finisher, the finisher puts several staples along one edge of the page.

  • Page 13: Abbreviations

    4040 Finisher Abbreviations ASIC Application-Specific Integrated Circuit Customer Setup DRAM Dynamic Random Access Memory EEPROM Electrically Erasable Programmable Read- Only Memory Electrophotographic Process Electrostatic Discharge Field Replaceable Unit HVPS High Voltage Power Supply Local Area Network LASER Light Amplification by Stimulated Emission of Radiation Liquid Crystal Display Light-Emitting Diode...

  • Page 14: Diagnostic Information

    4040 Finisher 2. Diagnostic Information Use the serial number from the indicated label to identify the machine for reporting service related activity. The diagnostic information in this chapter leads you to the failing part. Before you replace an entire assembly, determine if just the defective part is available in the parts catalog.

  • Page 15: Start

    If an error message appears while you are working on the finisher, go to the error message table and take the indicated action. If you are in doubt whether the problem is with the printer or the fin- isher, unplug the finisher and see if the printer performs normally.

  • Page 16: Operator Error Message Table

    If you have a paper jam, be sure to clear all paper from the finisher, paper deck, and printer. If you are unable to clear an operator error code for a paper jam; note the location of the paper jam and check the paper sensor for that station.
  • Page 17 Service Check” on page there is still a problem after that, go to the “Symptom Table” on page The printer has detected a staple jam in the finisher. See the User’s Guide. Empty the output bin identified in the message and select CONTINUE.
  • Page 18 The Staple Alarm must be set to Single or Continuous for this message to appear. If Auto Continue is On when the printer detects this error, the printer waits 30 seconds for the condition to be corrected and then continues normal operation.

  • Page 19: Service Error Message Table

    The shift motor requires service. Action Be sure the power cord and interface cable are securely plugged in. POR the printer. If there is still a failure, replace the finisher option controller card (PN 11D00326) located on the printer controller board.

  • Page 20: Symptom Table

    Paper fails to exit swing guide or stapler tray. Testing the Finisher To run paper through the finisher from the printer: 1. Select MENUS. 2. Select PAPER MENU. 3. Scroll until you have the option you want and be sure it is on and saved.

  • Page 21: Power On Reset (Por) Sequence

    4040 Finisher Power On Reset (POR) Sequence When sensors, motors, or solenoids malfunction during POR no errors are reported from the following sequence except for 1, 2, 3, and 27. To be sure the finisher successfully completes POR you must observe the sequence of events. Confirm that the tray home position sensor (P18) is operating nor- mally.
  • Page 22 4040 Finisher 20. The face-up flapper solenoid turns off for 0.5 seconds, on for 0.5 seconds, and off for 0.5 seconds. 21. The stapler assembly returns to the home position. 22. The stapler assembly moves to the stapling position A4R-size paper, one point at the corner.

  • Page 23: Service Checks

    4040 Finisher Service Checks Alignment Plate Shift Motor Service Check Connector Alignment Plate Shift Motor, M2, (5- Finisher Driver Board (13-1) Distance Detecting Sensor Service Check Connector J6 Distance Detecting Sensor, PS1 (3-26) Finisher Driver Board (13-1) Be sure J11 is properly connected to the finisher driver board.

  • Page 24: Paper Delivery Motor Service Check

    4040 Finisher Paper Delivery Motor Service Check Connector Paper Delivery Motor, M3, (5- Finisher Driver Board (13-1) Paper Delivery Service Check Gears Delivery Roller 1 and Delivery Roller 2 (6-25, 6-44) Delivery Roller 1 Drive Belts (6-26) Staple Tray Guide Stops (6-41, 6-30) Reversing Shafts (7-27)

  • Page 25: Paper Feed Motor Service Check

    Finisher Driver Board (13-1) Paper Jam, 41, Paper Input Service Check Clear all paper from the paper deck, printer, and finisher. If there is no paper you must open and close one of the finisher covers to clear the error.

  • Page 26: Paper Jam, 42, Reversing Paper Sensor Service Check

    4040 Finisher Paper Jam, 42, Reversing Paper Sensor Service Check Clear all paper from the paper deck, printer, and finisher. If there is no paper you must open and close one of the finisher covers to clear the error. Reversing...

  • Page 27: Power Service Check

    PI-4, (5-1) Finisher Driver Board (13-1) Power Service Check Be sure the correct voltage is available at the power outlet, and the power plug is firmly plugged into the printer, paper deck, and fin- isher. Interface Connector • Option Con- troller Board •...

  • Page 28: Reversing Roller Service Check

    (PN 11A8461). If there is still a problem, replace the option controller board (PN 11D0326). If there is still a problem, replace the printer controller board (PN 11A8254). Action Be sure J7, J9, and J10 are properly connected to the finisher driver board.

  • Page 29: Stapler Motor Service Check

    4040 Finisher Stapler Motor Service Check Connector Stapler Motor Finisher Driver Board (13-1) Stapler Shift Motor Service Check Connector Staple Shift Motor, M4 (12- Finisher Driver Board (13-1) Be sure J8 is properly connected to the finisher driver board. Unplug J8 from the finisher driver board. Measure the resistance between J8-11 and J8-12 on the motor side.

  • Page 30: Swing Guide Service Check

    4040 Finisher Swing Guide Service Check Connectors Swing Guide Close Detecting Switch, MS-2 (5-6) Swing Guide Close Sensing Switch, MS-6 (5-6) Swing Guide Open Sensor, PI-18 (5-1) Finisher Driver Board (13-1) Tray Elevation Motor Service Check Connector Tray Elevation Motor, M5 (9- Finisher Driver Board (13-1) 2-17...

  • Page 31: Tray Height Service Check

    4040 Finisher Tray Height Service Check Connectors Tray Home Position Sensor, PI-8 (3-10) Tray Upper Limit Detection Switch, MS-5 (3-33) Safety Range Detection Switch, MS-3 (3-36) Action Be sure J5, J7, and J12 are properly connected to the finisher driver board. Measure the voltage between J12-5 and J12-6 on the finisher driver board.

  • Page 32: Repair Information

    4040 Finisher 3. Repair Information Adjustments Distance Sensor Adjustment The distance sensor is adjusted during manufacturing so you do not need to adjust it when you install it. However, the distance sensor must be initialized when the finisher driver board or the distance sensor is replaced.

  • Page 33: Cover Removal Procedures

    4040 Finisher Cover Removal Procedures External Covers 1. Trays 2. Top Door 3. Top Cover 4. Rear Cover 5. Right Cover 6. Front Cover 7. Front Door Repair Information 3-2...

  • Page 34: Front Door Removal

    4040 Finisher Front Door Removal 1. Open the front door (1). 2. Remove the screw (2) and bracket (3), then the front door. Rear Cover Removal 1. Open the top door (1). 2. Remove the 3 screws (2) and lift the rear cover (3) to remove it.

  • Page 35: Top Door Removal

    4040 Finisher Top Door Removal 1. Open the top door (1). 2. Remove the 2 latches (2), then the top door. Right Cover Removal 1. Open the right cover (1) 2. Remove the hinge (2). Repair Information 3-4...

  • Page 36: Top Cover Removal

    4040 Finisher 3. Pull out the right cover (1). Top Cover Removal 1. Open the top cover. 2. Remove the rear cover. 3. Open the right cover. 4. Remove the 2 latches (1) and lift the top cover (2) to remove it.

  • Page 37: Front Cover Removal

    4040 Finisher Front Cover Removal 1. Remove the 3 screws (1) from the front cover (2). 2. Remove the 3 latches (1), then the front cover (2). Repair Information 3-6...

  • Page 38: Tray Removal

    4040 Finisher Tray Removal 1. Remove the slide guide (1). 2. Remove the 2 stoppers (2). 3. Lift the tray (3) to remove it. Top Guide Removal 1. Remove the slide guide (1). 2. Remove the 5 screws (2). 3. Remove the screw (3), then remove the grid top guide (4).

  • Page 39: Bottom Guide Removal

    4040 Finisher Bottom Guide Removal 1. Remove the tray. 2. Remove the 3 screws (1). 3. Remove the 3 screws (2) and pull the bottom guide (3). 4. Remove the cable (2) from the cable guide (1). 5. Disconnect the 2 connectors (3) and remove the bottom guide (4).

  • Page 40: Paper Transport Removal Procedures

    4040 Finisher Paper Transport Removal Procedures Staple Tray Removal 1. Remove the rear cover. 2. Remove the top and bottom guides. 3. Disconnect the 2 connectors (1). 4. Remove the cable (2) from the cable guides (1). 5. Disconnect the 2 connectors (3).

  • Page 41: Staple Tray Delivery Motor Removal

    4040 Finisher 6. Remove the 3 screws (1), then the staple tray (2). Staple Tray Delivery Motor Removal 1. Remove the screw (1), then the motor cover (2). 2. Remove the 2 screws (3), then the delivery motor (4). Repair Information 3-10...

  • Page 42: Staple Tray Alignment Plate Shift Motor Removal

    4040 Finisher Staple Tray Alignment Plate Shift Motor Removal 1. Disconnect the connector (1). 2. Remove the 2 screws (2), then the alignment plate shift motor (3). Staple Tray Delivery Roller 1 Removal 1. Remove the latch (1), then the arm (2). 2.
  • Page 43 4040 Finisher 4. Remove the C-clip (1), then the bushing (2). 5. Slide the delivery rollers (3) to the left to remove them. 6. Remove the C-clip (2) from the delivery roller (1), then the cam (3), gear (4), pin, and the bushing (5). Repair Information 3-12...

  • Page 44: Face-Up Solenoid Removal

    4040 Finisher 7. Remove the C-clip (2) from the delivery roller (1), then the pin (3), and the gear (4). Face-up Solenoid Removal 1. Remove the rear cover and the top cover. 2. Remove the finisher driver board. 3. Remove the power supply. 4.

  • Page 45: Staple Assembly Removal

    4040 Finisher 6. Remove the 2 screws from inside the main unit, then the face- up flapper solenoid (2). Staple Assembly Removal 1. Remove the rear cover. 2. Remove the screw (1), then the board cover (2). Repair Information 3-14...
  • Page 46 4040 Finisher 3. Disconnect the 2 connectors (1) from the staple tray motor card (2). 4. Remove the staple assembly. 5. Release the cable guide (1) and remove the cable band (2), then disconnect the connector (3). 6. Remove the 2 screws (4). 3-15...

  • Page 47: Tray Assembly Drive Removal

    4040 Finisher 7. Remove the 2 screws (1), then the staple assembly (2). Tray Assembly Drive Removal 1. Remove the staple assembly. 2. Remove the C-clip (1), then the bushing (2). 3. Remove the 2 screws (3), then the cover (4). Repair Information 3-16...
  • Page 48 4040 Finisher 4. Disconnect the 2 connectors (2). 5. Release the cable guide (1). 6. Disconnect the 2 connectors (2). 3-17...

  • Page 49: Paper Feed Motor Removal

    4040 Finisher 7. Remove the 3 screws (1), then the tray assembly drive (2). Paper Feed Motor Removal 1. Remove the power supply with the finisher driver board on it. 2. Remove the C-clip (1), then the gear (2). 3. Remove the 2 screws (3) and remove the paper feed motor (4) from the inside.

  • Page 50: Reversing Roller Removal

    4040 Finisher Reversing Roller Removal 1. Remove the power supply with the finisher driver board on it. 2. Remove the screw (1), then the reversing solenoid (2), 3. Remove the spring (3). 4. Remove the C-clip (4), then the 2 gears (5). 5.

  • Page 51: Electrical Components Removal Procedures

    4040 Finisher 6. Remove the spring hook (1), then the spring (2). 7. Remove the C-clip (3), the bushing (4), then the reversing roller (5). Electrical Components Removal Procedures Driver Board Removal 1. Remove the rear cover. 2. Disconnect the 13 connectors (1). 3.

  • Page 52: Power Supply Removal

    4040 Finisher Power Supply Removal 1. Remove the finisher driver board. 2. Remove the screw(1), the 3 screws (2), then the power supply assembly (3). 3. Release the cable guide (1) on the power supply (3) and discon- nect the connector (2). 3-21...

  • Page 53: Interface Board Removal

    4040 Finisher 4. Remove the 3 screws (2) on the power supply (1), then remove the cover (3). Interface Board Removal 1. Remove the rear cover. 2. Disconnect the connector (1). 3. Remove the 4 screws (3), then the interface board (2). Repair Information 3-22...

  • Page 54: Test Staple Switch Board Removal

    4040 Finisher Test Staple Switch Board Removal 1. Remove the front cover. 2. Disconnect the connector (1). 3. Remove the screw (2), then the test staple switch board (3). 3-23...

  • Page 55: Locations

    4040 Finisher 4. Locations Parts of the Finisher 1. Top Door 2. Tray Assembly 3. Interface Connector 4. Power Receptacle Locations 4-1...
  • Page 56 4040 Finisher 5. Top Guide (labeled 1) 6. Bottom Guide (labeled 2) 7. Staple Test Switch 8. Right Cover 9. Guide Rail 10. Staple Assembly and Serial Number Label 11. Front Door...

  • Page 57: Cross Sectional View

    4040 Finisher Cross Sectional View 1. Tray Assembly 2. Shutter 3. Swing Guide 4. Distance Sensor 5. Paddle 6. Reversing Roller 7. Staple Assembly 8. Tray Assembly Elevation Motor Locations 4-3...

  • Page 58: Switches

    4040 Finisher Switches Name Function MS-1 Top Cover Open/Close Detection Switch MS-2 Swing Guide Close Detecting Switch MS-3 Safety Range Sensing Switch MS-4 Shutter Close Sensing Switch MS-5 Tray Upper Limit Sensing Switch MS-6 Swing Guide Close Sensing Switch MS-7 Front Cover Open/Close Sensing Switch...

  • Page 59: Sensors

    4040 Finisher Sensors Name Function PI-1 Input Paper Sensor PI-2 Reversing Assembly Paper Sensor PI-3 Delivery Paper Sensor PI-4 Staple Tray Paper Sensor PI-5 Shutter Open Sensor PI-6 Alignment Plate Home Position Sensor PI-7 Stapler Home Position Sensor PI-8 Tray Assembly Home Position Sensor PI-9 Tray Assembly Elevation Motor Clock Sensor PI-10...

  • Page 60: Solenoids And Motors

    4040 Finisher Solenoids and Motors Name Function Paddle Drive Solenoid Standard Plate Withdrawal Solenoid Reversing Roller Drive Solenoid Face-up Flapper Solenoid Paper Feed Motor Paper Delivery Motor Alignment Plate Shift Motor Stapler Shift Motor Tray Elevation Motor Stapler Motor...

  • Page 61: Printed Circuit Boards

    4040 Finisher Printed Circuit Boards Name 1 Finisher Driver Board Test Staple Switch Board Staple Relay Board 2 Staple Relay Board 1 Option Interface Board Function Controls loads and sensors. For test staple switch. Relays signals between sensors and the finisher driver board. Relays signals between sensors and the finisher driver board.

  • Page 62: Driver Board

    4040 Finisher Driver Board...

  • Page 63: Connectors

    4040 Finisher Connectors Locations 4-9...
  • Page 64 4040 Finisher 4-10...

  • Page 65: Finisher Driver Board Inputs And Outputs

    4040 Finisher Finisher Driver Board Inputs and Outputs Locations 4-11...
  • Page 66 4040 Finisher 4-12...
  • Page 67 4040 Finisher Locations 4-13...

  • Page 68: Parts Catalog

    4040 Finisher 5. Parts Catalog How to Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are broken down on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description.

  • Page 69: External Covers

    4040 Finisher Assembly 1: External Covers Parts Catalog 5-2...
  • Page 70 4040 Finisher Part Units Number 11D0017 11D0013 11D0015 11D0023 11D0024 11D0021 11D0022 11D0025 11D0032 11D0303 11D0027 11D0030 11D0034 11D0035 11D0036 11D0306 11D0020 11D0019 11D0005 11D0011 11D0010 Description Cover, Rear Screw, PP 11D0300 Top Cover Assembly • Flag, Sensor • Spring, Torsion, PP 11D0302 Latch, Rear Screw, PP 11D0300 Stop, Latch, Rear...

  • Page 71: External Covers (Cont)

    4040 Finisher Assembly 2: External Covers (Cont) Parts Catalog 5-4...
  • Page 72 4040 Finisher Part Units Number 11D0038 11D0037 11D0039 11D0040 11D0042 11D0041 11D0044 11D0047 11D0046 11D0048 11D0050 11D0051 11D0053 11D0054 11D0055 11D0057 11D0071 Description Cap, Cover, Front Cap, Cover, Rear Slide, Guide Assembly • Guide, Slide • Cover, Slide, Rear • Screw, PP11D0300 Cover, Slide, Front Screw, PP 11D0300 Guide, Hurdle, Top...

  • Page 73: Stapler, Main Body

    4040 Finisher Assembly 3: Stapler, Main Body Parts Catalog 5-6...
  • Page 74 4040 Finisher Part Units Number 11D0076 11D0079 11D0080 11D0084 11D0086 11D0071 11D0089 11D0090 11D0092 11D0094 11D0095 11D0096 11D0307 11D0308 11D0070 11D0075 11D0072 11D0073 11D0074 11D0059 11D0060 11D0062 11D0063 11D0064 11D0066 11D0067 Description Power Supply Screw, PP 11D0300 Screw, PP 11D0300 Cover, Power Supply Cable, Sensor Clamp, Cord, PP 11D0302...
  • Page 75 4040 Finisher Assembly 3: Stapler, Main Body (Cont) Parts Catalog 5-8...
  • Page 76 4040 Finisher Part Units Number 11D0068 11D0069 11D0343 Description Microswitch Rail, Tray Lift, MS3 Holder Fuse, Power Supply...

  • Page 77: Stapler, Main Body

    4040 Finisher Assembly 4: Stapler, Main Body Parts Catalog 5-10...
  • Page 78 4040 Finisher Part Units Number 11D0311 11D0309 11D0103 11D0108 11D0107 11D0109 11D0310 11D0100 11D0099 11D0166 11D0313 11D0312 11D0104 11D0105 11D0110 11D0114 11D0106 11D0113 11D0119 11D0071 11D0121 11D0122 11D0123 11D0124 11D0125 11D0133 11D0130 5-11 Description Gear, 20T/42T Plate, Shaft Gear, 20T/36T Gear, 26T Gear, 18T/24T Gear, 28T...
  • Page 79 4040 Finisher Assembly 4: Stapler, Main Body (Cont) Parts Catalog 5-12...
  • Page 80 4040 Finisher Part Units Number 11D0127 11D0126 11D0128 11D0134 11D0135 11D0118 11D0117 5-13 Description Cover, Spring Guide, Reverse Guide, Center Screw, PP 11D0300 Caster Mount, Rail Motor, Paper Feed, M1 Pin, Parallel, PP 11D0302 Gear, 20T...

  • Page 81: Stapler Tray, Main Body

    4040 Finisher Assembly 5: Stapler Tray, Main Body Parts Catalog 5-14...
  • Page 82 4040 Finisher Part Units Number 11D0071 11D0136 11D0137 11D0139 11D0141 11D0142 11D0143 11D0145 11D0146 11D0151 11D0150 11D0148 11D0299 11D0165 11D0163 11D0162 11D0161 11D0160 11D0159 11D0155 11D0158 11D0157 11D0156 11D0154 11D0153 5-15 Description Photo Interrupter, PI-4, PI-6, PI-10, PI-18 Cable, Sensor Plate, Swing Screws, PP 11D0300 Clamp, Cord, PP 11D0302...

  • Page 83: Stapler Tray, Main Body (Cont)

    4040 Finisher Assembly 6: Stapler Tray, Main Body (Cont) Parts Catalog 5-16...
  • Page 84 4040 Finisher Part Units Number 11D0166 11D0167 11D0169 11D0171 11D0172 11D0173 11D0174 11D0177 11D0178 11D0179 11D0166 11D0180 11D0181 11D0184 11D0186 11D0187 11D0188 11D0189 11D0320 11D0201 11D0202 11D0321 11D0205 11D0198 11D0200 11D0203 5-17 Description Bearing, Brass Gear, 15T C-Clip, PP 11D0302 Gear, 50T C-Clip, PP 11D0302 Lever, Swing...
  • Page 85 4040 Finisher Assembly 6: Stapler Tray, Main Body (Cont) Parts Catalog 5-18...
  • Page 86 4040 Finisher Part Units Number 11D0204 11D0205 11D0206 11D0207 11D0193 11D0191 11D0194 11D0318 11D0319 5-19 Description Lever, Stop, Front Spring, Torsion Plate, Support, Front Stop, Front Bearing Bearing Shaft, Delivery Roller 2 Cable, Swing Guide Cable Clip, Swing Guide Cable...

  • Page 87: Swing Guide Assembly

    4040 Finisher Assembly 7: Swing Guide Assembly Parts Catalog 5-20...
  • Page 88 4040 Finisher Part Units Number 11D0304 11D0208 11D0209 11D0212 11D0215 11D0216 11D0211 11D0213 11D0217 11D0219 11D0220 11D0221 11D0222 11D0223 11D0114 11D0166 11D0224 11D0225 11D0226 11D0227 11D0228 5-21 Description Swing Guide Assembly Roller, Center Swing Guide Shaft, Roller, Center Swing Guide Screw, PP 11D0301 Spring, Retainer Spring, PP 11D0302...

  • Page 89: Stapler Tray

    4040 Finisher Assembly 8: Stapler Tray Parts Catalog 5-22...
  • Page 90 4040 Finisher Part Units Number 11D0232 11D0238 11D0233 11D0234 11D0235 11D0240 11D0237 11D0236 5-23 Description Rail, Tray Screw, PP 11D0300 Plate, Guide Roller, Stapler Tray Frame C-Clip, PP 11D0302 Guide, Slide, Top Guide, Slide, Bottom Roller, Bottom, Stapler Tray Frame Frame, Tray, Rear Frame, Tray, Front...

  • Page 91: Tray Drive

    4040 Finisher Assembly 9: Tray Drive Parts Catalog 5-24...
  • Page 92 4040 Finisher Part Units Number 11D0241 11D0166 11D0245 11D0243 11D0246 11D0247 11D0249 11D0251 11D0252 11D0071 11D0254 5-25 Description Shaft, Tray C-Clip, PP 11D0302 Bushing Pin, PP 11D0302 Gear, 48T Bracket, Drive, Small Bushing C-Clip, PP 11D0302 Gear, 22T Washer, PP 11D0302 Spring, Compression Bracket, Drive Photo Interrupter, PI-9...

  • Page 93: Upper Feeder

    4040 Finisher Assembly 10: Upper Feeder Parts Catalog 5-26...
  • Page 94 4040 Finisher Part Units Number 11D0255 11D0259 11D0303 11D0257 11D0256 11D0258 5-27 Description Guide, Upper (labeled 1) Spring, Torsion Roller A Spring, Roller Holder Roller B Roller C...

  • Page 95: Center Guide

    4040 Finisher Assembly 11: Center Guide Parts Catalog 5-28...
  • Page 96 4040 Finisher Part Units Number 11D0260 11D0259 11D0303 11D0191 11D0261 11D0262 11D0263 5-29 Description Shaft, Stapler Roller Spring, Torsion Roller, A C-Clip, PP 11D0302 Bushing Gear, 20T Gear, 16T Guide, Center (labeled 2)

  • Page 97: Stapler

    4040 Finisher Assembly 12: Stapler Parts Catalog 5-30...
  • Page 98 4040 Finisher Part Units Number 11D0264 11D0267 11D0268 11D0269 11D0270 11D0271 11D0273 11D0274 11D0275 11D0276 11D0277 11D0278 11D0281 11D0282 11D0283 11D0284 11D0286 11D0287 11D0288 11D0289 11D0071 11D0290 11D0293 11D0347 11D0345 11D0346 11D0344 5-31 Description Cable, Flat Screw, PP 11D0300 Cover Cable, Stapler Motor, Stapler Shift, M4 Roller...

  • Page 99: Electronic Boards And Power Cords

    4040 Finisher Assembly 13: Electronic Boards and Power Cords Parts Catalog 5-32...
  • Page 100 4040 Finisher Part Units Number 11D0294 11D0296 11D0298 11D0328 11D0333 11D0334 11D0334 11D0334 11D0335 11D0334 11D0336 11D0336 11D0336 11D0337 11D0338 11D0339 11D0334 11D0330 11D0331 11D0332 11D0329 11D0326 5-33 Description Finisher Driver Board Interface Board Switch Board, Stapler Power Cord, U.S, Canada, APG (LV), LAD (LV) Power Cord, Denmark Power Cord, Europe, England Power Cord, France...

  • Page 101: Attachment Parts

    4040 Finisher Assembly 14: Attachment Parts Parts Catalog 5-34...
  • Page 102 4040 Finisher Part Units Number 11D0229 11D0231 11D0305 11D0322 11D0325 11D0327 11D0323 11D0324 5-35 Description Tray, Face-up Screw, Tray Cable, Interface Rail Screw, Stepped Screw Holder, Interface Cable Ground Adapter...
  • Page 104 4040-FIN abbreviations adjustments alignment plate shift motor service 2-10 check bottom guide removal connectors cover removal procedures cross sectional view diagnostic information diagram, wiring distance detecting sensor service 2-10 check distance sensor adjustment driver board 3-20 driver board removal electrical components removals 3-20 external covers face-up solenoid removal...

  • Page 105: Wiring Diagram

    4040-FIN staple tray delivery roller 1 removal 3-11 staple tray removal stapler motor service check stapler shift motor service check 2-16 stapler test start swing guide service check switches symptom table test staple switch board removal 3-23 testing the finisher tools top cover removal top door removal...

This manual is also suitable for:

Optra n model 240Optra n finisher option

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