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ABB ACH580-01 PxR Frame R2 Instructions Manual

ABB ACH580-01 PxR Frame R2 Instructions Manual

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ACH580-01 PxR, UL Type 1/12
Frame R2/R3/R4
Base drive replacement instructions
Purpose or Scope
The following are the instructions for replacing an ACH580-01 UL Type 1 & 12 (Frames R2,
R3 & R4) drive in PxR enclosures.
Equipment required*:
– Replacement drive (see note below)
– T20 bit
– T25 bit
– T30 bit
– PZ2 bit
– PZ3 bit
– Torque wrench
– Zip ties
Basic overview of steps
– Back-up drive parameters (if you can)
– Remove power and verify after 5 minutes
– Open enclosure
– Disconnect all wiring
– Remove flange plate
– Remove drive
– Prepare replacement drive
– Remove conduit assembly
– Install in reverse order
– Check connections
– Power drive
– Reprogram and test
Notes and cautions
CAUTION! Review complete safety and electrical considerations prior
to replacing the drive. See ACH580 IOM (3AXD50000049127).
CAUTION! Two people are recommended for this job. The drive is
heavy and can fall, causing property damage and injury.
NOTE: UL Type 12 drives require a UL Type 12 replacement drive,
UL Type 1 drives are not allowed as substitutes for UL Type 12.
* Not all of these tools are needed for each frame size.

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Summary of Contents for ABB ACH580-01 PxR Frame R2

  • Page 1 — ACH580-01 PxR, UL Type 1/12 Frame R2/R3/R4 Base drive replacement instructions Purpose or Scope The following are the instructions for replacing an ACH580-01 UL Type 1 & 12 (Frames R2, R3 & R4) drive in PxR enclosures. Equipment required*: –...
  • Page 2 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram NOTE: If needed, back-up parameters prior to disconnecting power. Turn off source power and wait 5 minutes for the DC bus capacitors to discharge. Turn handle to the off position. Rotate latches clockwise and open the enclosure door.
  • Page 3: Step Instruction

    REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram Cut zip tie and remove the CDPI from drive. Set aside. NOTE: Remove any additional drive I/O wiring. Using a PZ2 bit, loosen and remove wires from the input terminals of the drive.
  • Page 4 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram Using a T30 bit, loosen the four (4) M6 screws securing the drive, four (4) turns of the screw. NOTE: Do not remove the screws completely. Only loosen enough to be able to lift the drive off the screws.
  • Page 5 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram R2 Frame: Using a T20 bit, loosen and remove two (2) M4x8 screws. Remove conduit assembly. R3 Frame: Using a T20 bit, loosen and remove two (2) M4x16 screws.
  • Page 6 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram Place collar around drive. Using a T20 bit, secure the drive using the M4x20 screws that were removed earlier. Using a T20 bit, torque to 14 in-lb (1.5 Nm). Secure the ground wire to the drive.
  • Page 7 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram Connect the input wires (from fuse block) to the input terminals of the drive. Yellow U1 to L1 Black V1 to L2 Red W1 to L3 R2 Frame: Using a PZ2 bit, torque to 14 in-lb (1.5 Nm). F3 Frame: Using a PZ2 bit, torque to 31 in-lb (3.5 Nm).
  • Page 8 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/ 12, R2/R3/R4 Step Instruction Diagram Power and reprogram the drive. Test and verify drive operation and motor direction. Back-up and save parameters to the keypad prior to putting the drive back into service.

This manual is also suitable for:

Ach580-01 pxr frame r3Ach580-01 pxr frame r4