Sealey POWER TOOLS Generation Series Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used
according to these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
1. SAFETY INSTRUCTIONS
p WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
p WARNING! Disconnect the hammer from the air supply before changing accessories, servicing or performing any maintenance.
3 Keep the hammer clean and maintain it in good condition.
3 Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty (use an authorised service agent).
3 Keep the work area clean and uncluttered. Ensure that there is adequate lighting.
3 Ensure chisels are correctly rated for the job. DO NOT use damaged or suspect chisels.
p WARNING! Wear approved safety eye or face protection, ear defenders and, if dust is generated, respiratory protection.
3 Keep hands and body clear of the work when operating the hammer.
3 Maintain correct balance and footing. Ensure that the floor is not slippery and wear non-slip shoes.
3 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
3 Keep children and unauthorised persons away from the work area.
3 Secure unstable workpiece with a clamp, vice or other adequate holding device.
3 Avoid unintentional starting.
p WARNING! Ensure that the correct air pressure is maintained and not exceeded.
3 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
7 DO NOT use the hammer for a task it is not designed to perform.
7 DO NOT operate the hammer if any parts are damaged or missing as this may cause failure and/or personal injury.
p WARNING! DO NOT chisel into any materials containing asbestos.
7 DO NOT switch the hammer on whilst the chisel is in contact with the workpiece.
7 DO NOT carry by the hose, or yank the hose from the air supply.
7 DO NOT hold the workpiece by hand. Use clamps or a vice (not included) to secure the workpiece. Available from your Sealey dealer.
7 DO NOT allow untrained persons to operate the hammer.
7 DO NOT operate the hammer when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7 DO NOT use hammer where there is flammable liquid, solid or gas such as paint solvent, including waste wiping or cleaning rags etc.
7 DO NOT leave the hammer operating unattended.
7 DO NOT carry the hammer with your finger on the trigger.
7 DO NOT direct air from the air hose at yourself or others.
3 When work is complete ensure that the air supply is turned off.
Risk of Hand Arm Vibration Injury
Medium Stroke G3 Air Hammer Model No. GSA12
in the following vibration emission declared in accordance with
BS EN12096: 1996.
Measured vibration emission value: . . . . . . . . . . .20m/s² Uncertainty: . . . . . . .8m/s2
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
This tool should not be used by an individual regularly for more than
This duration of use should be reduced if the individual is exposed to hand-arm vibration from other sources.
2. INTRODUCTION & SPECIFICATION
Sealey’s Generation or G3 series of air tools represents some of the best design innovations in air tools of recent date. The tools feature contoured, soft-grip handles
and housings which help reduce the effects of vibration and chill – major contributors to circulatory and nerve problems such as white finger. The tools also include
exhaust systems designed to reduce noise levels by baffling the noise or directing it away from the operator’s environment. Most of the tools include integral and
adjustable air control valves for precise control of output. The air wrenches are, pound for pound, amongst the most powerful machines we have seen in the market
and the materials and manufacturing techniques used in the production of all the G3 series will ensure long and reliable service.
Chisel Shank Size: . . . . . . . . . . . . . . . . . . . . . . . . . .0.401” Parker Taper
Speed: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4300bpm
Air Consumption: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5cfm
3. AIR SUPPLY
3.1 Air Supply
Recommended hook-up procedure is shown in fig 1.
3.1.1 Ensure tool air valve (or trigger) is in "off" position before connecting to the air supply.
3.1.2 You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3 p WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tool. Too high an air pressure and unclean air will shorten the
product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4 Drain the compressor air tank daily. Water in the air line will damage the tool.
3.1.5 Clean compressor air inlet filter weekly.
3.1.6 Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and fittings
must have the same inside dimensions.
3.1.7 Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
3.2 Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the tool.
To overcome this, connect a leader hose to the tool. A quick change coupling may then be used to connect the leader hose to the air line recoil hose. See
fig 1 & 2 (overleaf).
when operated in accordance with these instructions and tested in accordance with EN 28662-2: 1994 results
15.3 minutes in any 8 hour period.
Operating Pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90psi
Air Inlet Size: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4”BSP
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2kg
INSTRUCTIONS FOR:
MEDIUM STROKE G3 AIR
HAMMER
GSA12
MODEL:
GSA12 - 1 - 241104