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gefran ADL300 Installations

Vector inverter for lifts with asynchronous/synchronous motors
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Vector inverter for lifts with
Asynchronous/Synchronous motors
ADL300
English
Fast installations and
commissioning

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  • Page 1 Vector inverter for lifts with Asynchronous/Synchronous motors ADL300 English Fast installations and commissioning...
  • Page 2 Thank you for choosing this Gefran product. We will be glad to receive any possible information which could help us improving this manual. The e-mail address is the following: techdoc@ gefran.com. Before using the product, read the safety instruction section carefully.

  • Page 3: Table Of Contents

    General warnings ..............................7 Instruction for compliance with UL Mark (UL requirements), U.S. and Canadian electrical codes ...... 8 Product Identification ............................... 9 Electrical Installation .............................. 11 ADL300 Typical Installation and Main Sections....................11 4.1.1 Power Section (P-ADL) ..........................11 4.1.2 Regulation Section (R-ADL) ........................
  • Page 4 Speed fbk loss alarm according to the type of feedback ................... 42 9.2.1 Reset Speed fbk loss alarm ........................44 9.2.2 Encoder error alarm ..........................44 Monitoring Parameters ............................45 Main Parameters List ............................47 Pag. 4 of 52 ADL300 - Fast installations and commissioning...

  • Page 5: Introduction

    ADL300. The instructions reported below refers to the ADL300 Basic version in a multispeed control. For more detailed information refer to the ADL300 Quick Start Guide available on website www.gefran.com. Pag. 5 of 52 ADL300 - Fast installations and commissioning...

  • Page 6: Safety Precautions

    Use for intended purpose only The power drive system (electrical drive + application plant) may be used only for the application stated in the manual and only together with devices and components recommended and authorized by Gefran. Pag. 6 of 52...

  • Page 7: Safety Precaution

    Fires or explosions might result from mounting Drives in hazardous areas such as locations where flammable or combustible vapors or dusts are present. Drives should be installed away from hazardous areas, even if used with motors suitable for use in these locations. Pag. 7 of 52 ADL300 - Fast installations and commissioning...

  • Page 8: Instruction For Compliance With Ul Mark (Ul Requirements), U.s. And Canadian Electrical Codes

    Short circuit ratings ADL300 inverters must be connected to a grid capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms. The values of the “xxxx” A rms short-circuit current, in accordance with UL requirements (UL 508 C), for each motor power rating (Pn mot in the manual) are shown in the table below.

  • Page 9: Product Identification

    (inadequate cooling, unless the motor is provided with forced ventilation). Name of model (code) ADL 300 B 1 040 - K B L - F -4 -C -AD1 AD1 = R-ADL300-C Regulation card (ADL300B only) 24 = Encoder with VGA Connectors ED = Endat Encoder (ADL300B only)
  • Page 10 Data plate Firmware and card revision plate Position of plates on the drive Pag. 10 of 52 ADL300 - Fast installations and commissioning...

  • Page 11: Electrical Installation

    4.1 ADL300 Typical Installation and Main Sections The ADL300 is composed of two parts where the cables must be connected: power section (P-ADL) and regulation section (R-ADL). Here a typical connection schema using phase contactors (for single contactor or contactorless connections see ADL300 Quick Start Manual).

  • Page 12: Regulation Section (R-Adl)

    Terminal Safety: Safety (positioned in the bottom part of the drive) • Serial Interface XS1: Optional Keypad serial Interface • Serial Interface XS2: Serial Interface RS232 for PC Connection • Interface XC: CAN Interface (only version with CAN) Pag. 12 of 52 ADL300 - Fast installations and commissioning...

  • Page 13: Power Section Wiring

    For further information regarding electro-magnetic compatibility standards, according to Directive EMC 2014/30/EU, conformity checks carried out on Gefran appliances, connection of filters and mains inductors, shielding of cables, ground connections, etc., consult the “Electro-magnetic compatibility guide” (https://www.gefran.com/en/download/2700/attachment/all). Pag. 13 of 52...

  • Page 14: Internal Emc Filter (Standard)

    Internal EMC filter (standard) The ADL300.-...-F-.. series of inverters are equipped with an internal EMI filter (optional for the ADL300-...-2M series) able to guarantee the performance levels required by EN 12015, first environment, with max 10 m of shielded motor cable.

  • Page 15: Connection Of Ac And Dc Chokes (Optional)

    Connection of AC and DC chokes (optional) (For three-phase ADL300 only). The drive can use both a three-phase choke on the AC power line and, for 4 to 22 kW drives only, a DC choke between terminals C1 and C. Refer to chapter 5.2 of ADL300 QS manual (code 1S9QSEN)

  • Page 16: Motor Connection

    Connection of braking resistor (optional) Recommended combination braking resistors: see paragraph 5.4 of ADL300 QS manual (code 1S9QSEN). For sizes 5750 and 5370 an optional external BUy braking unit can be used and connected to terminals Cand D. Refer to the BUy handbook for further information.

  • Page 17: Regulation Section

    (RS485/422) XC = CAN interface available in -C versions only. XER = Encoder Repetition available in -AD1, -ER, -ED, -ER, -E24R versions. Figure 4.3.1-B: Identification of cards and terminals (ADL300B-...-AD1) Pag. 17 of 52 ADL300 - Fast installations and commissioning...

  • Page 18: Connection Of I/O Card

    All I/O card terminal strips are extractable. For electrical properties of analog, digital and relay inputs/outputs see section A.2 of the Appendix (ADL300 QS manual, code 1S9QSEN). Figure 4.3.2-A: terminal strip and connection ADL300B-4/2T Standard = +24V OUT; +24V IN/OUT versions on request;...
  • Page 19 Cards with +24V external power supply (+24V IN/OUT versions) must be separated from the external power supply with an external diode. Check if the diode is already present on the external power supply. Pag. 19 of 52 ADL300 - Fast installations and commissioning...

  • Page 20: Feedback Connection

    Connections for the most common encoder types are shown below. For Technical data refer to ADL300 QS manual section 7.2.3. See the table on page 14 of ADL300 QS manual (code 1S9QSEN) to check which encoders can be connected to your model ADL300B.
  • Page 21 ADL300B-...-...-F-4-C - E24I models: do no connect SENSOR-0V (VS- XE.8) and SENSOR-Up (VS+ XE.9).Based on standard cable do not use PIN 1 and PIN 4 All other models: VS+ / VS- : optional (encoder power supply feedback) Pag. 21 of 52 ADL300 - Fast installations and commissioning...
  • Page 22 ADL300B-...-...-F-4-C - E24I models: do no connect SENSOR-0V (VS- XE.8) and SENSOR-Up (VS+ XE.9).Based on standard cable do not use PIN 1 and PIN 4 All other models: VS+ / VS- : optional (encoder power supply feedback) Pag. 22 of 52 ADL300 - Fast installations and commissioning...
  • Page 23 A- or A+ 0VEout +VEout (7) Connection Sinusoidal SinCos Encoder + repetition (ADL300B-...-AD1) (SESC) COS- COS+ SIN- SIN+ 0VE out +VE out B- out B+ out A- out A+ out Pag. 23 of 52 ADL300 - Fast installations and commissioning...

  • Page 24: Integrated Safety Card Connection

    The drive is disabled if the Safety card enable command is removed while it is enabled. To re-enable the drive, re-enable the Safety card then remove and re-send both the Enable and Start commands. Pag. 24 of 52 ADL300 - Fast installations and commissioning...

  • Page 25: Keypad Operation

    Returns to the higher level menu. During modification of a parameter, moves the cursor to the left.  Right Accesses the submenu or parameter selected. During modification of a parameter, moves the cursor to the right.  Pag. 25 of 52 ADL300 - Fast installations and commissioning...

  • Page 26: Meaning Of Leds

    Reference to the menu where the parameter is to be found (in this case menu 14 - MOTOR DATA) Position of the parameter in the menu structure (01) Description of the parameter (Rated voltage) Pag. 26 of 52 ADL300 - Fast installations and commissioning...

  • Page 27: Scanning Of The Parameters

    Input value too low the value entered too low Out of range attempt to insert a value outside the min. and max. limits 5.2.3 Scanning of the parameters Pag. 27 of 52 ADL300 - Fast installations and commissioning...

  • Page 28: Commissioning

    Travel Units sel (Hz, m/s, rpm) 1-2-3 To select m/s set to 1, in rpm (speed of the motor shaft) set to 2, in feet per minute set to 3. Pag. 28 of 52 ADL300 - Fast installations and commissioning...

  • Page 29: Motor & Encoder Setup

    6.3.2 Encoder data setup Menu Parameter Description Default Value Set to 15.10 2132 Encoder Mode Sinus SINCOS See below Encoder Type Selection 0 None (Open Loop Elevators) 1 Digital FP Pag. 29 of 52 ADL300 - Fast installations and commissioning...

  • Page 30: Autotuning And Autophasing Procedure

    2 Digital F 3 Sinus SINCOS 5 Sinus ENDAT (Version ADL300 -….-ED only) 6 Sinus SSI (Version ADL300 -….-ED only) 7 Sinus HIPER 8 ENDAT Menu Parameter Description Default Value Set to 15.1 2100 Encoder Pulses 1024 128 - 16384 Encoder Resolution (Pulses) Setup in the range 128 –...

  • Page 31: Set Car Speed

    When mode 9 (Null) is selected the floor approach spaces are never controlled. In this case the profile depends exclusively on the multispeed selected. Pag. 31 of 52 ADL300 - Fast installations and commissioning...
  • Page 32 Hereafter an example of elevator working in two speeds: Speed Enable Start FWD / Start Rev Multispeed 1 Slow Down (Multispeed 0) Mtl Spd sel 0 src Mtl Spd sel 1 src Mtl Spd sel 2 src Pag. 32 of 52 ADL300 - Fast installations and commissioning...

  • Page 33: Ramps Acceleration And Jerks

    Multispeed 0, PAR 11020 Multispeed 1, PAR 11022 Multispeed 2, PAR 11024 Multispeed 3, PAR 11026 Multispeed 4, PAR 11028 Multispeed 5, PAR 11030 Multispeed 6, PAR 11032 Multispeed 7, PAR 11034 Pag. 33 of 52 ADL300 - Fast installations and commissioning...

  • Page 34: Brake Sequence

    The emergency operation condition must be noticed to the drive by a dedicated Digital Input as reported in the schematic below (Default is Digital Input 3). See diagram on chapter 4.1 “ADL300 Typical Installation and Main Sections”. During the emergency operation the under-voltage alarm is disabled. It is possible to configure the minimum allowed value of the DC bus voltage that assure the operation of the drive.

  • Page 35: Short Floor

    For example to associate the speed of the short floor to the multispeed 2 the following parameter must be set to the distance d1. Menu Parameter Description Default Value Set to 5.5.3 11106 Distance multispeed 2 0,0 – 10,0 Pag. 35 of 52 ADL300 - Fast installations and commissioning...

  • Page 36: Fine Adjustment

    2408 – 2410 – 2412 – Control or the car is not able to parameters to modifying 2414. Menu (19.5.x) start. the V/f curve to provide higher torque at lower Voltage. Pag. 36 of 52 ADL300 - Fast installations and commissioning...

  • Page 37: Alarms And Troubleshooting

    9 Alarms and Troubleshooting To reset Alarms see chapter 8.3.11 of ADL300 QS manual. In the following table, the Code is visible only from serial line 9.1 Alarms Code Error message shown Sub-code Description on the display [on the integrated keypad]...
  • Page 38 If the first digit to the left of “H” in the alarm sub-code is equal to 0, the error relates to a communication problem. XXXXH-X If the first digit to the left of “H” in the alarm sub-code is other than 0, the error relates to a configuration problem. Pag. 38 of 52 ADL300 - Fast installations and commissioning...
  • Page 39 Opt 1 IO fault [OPT1] Solution: Check that it has been inserted correctly, see Appendix section A.1 on ADL300 QS manual (code 1S9QSEN). Advanced version only. Condition: Error in the communication between Regulation and encoder expansion card in slot 2 (Advanced version only).
  • Page 40 Load default [LD] it is normal if it appears in the following conditions: the first time the drive is switched on, when a new version of the firmware is downloaded, when the Pag. 40 of 52 ADL300 - Fast installations and commissioning...
  • Page 41 Solution: Contact Gefran in order to update the firmware on the optional encoder card. Condition: an optional card has been removed with respect to the configuration present when the last Save parameters command was executed or there is a fault on the optional card or on the regulation card.

  • Page 42: Speed Fbk Loss Alarm According To The Type Of Feedback

    Solution: Check the connection of the the encoder-drive channels A-B, check the connection of the screen, check the encoder supply voltage, check parameter 2102 Encoder supply, check parameter 2108 Encoder signal Vpp. 0x10 MOD_ABS Cause: voltage level not correct or disturbance on signals of absolute SinCos channels. Pag. 42 of 52 ADL300 - Fast installations and commissioning...
  • Page 43 Under voltage supply (1) Over current Yes (1) Battery Change the battery (2) 7..15 (1) Can also be set after the power supply is switched off or on. (2) Only for battery-buffered encoders Pag. 43 of 52 ADL300 - Fast installations and commissioning...

  • Page 44: Reset Speed Fbk Loss Alarm

    Compatibility 0x200 error When this has been signalled the information obtained from the encoder is not reliable. Solution: Contact Gefran in order to update the firmware on the optional card. Pag. 44 of 52 ADL300 - Fast installations and commissioning...

  • Page 45: Monitoring Parameters

    The available mains voltage is 0 No Power DRIVE INFO displayed (e.g. 400V). The 1 230V..480V undervoltage alarm refers to 2 500V..575V this voltage value. 3 690V The condition No poweroccurs Pag. 45 of 52 ADL300 - Fast installations and commissioning...
  • Page 46 Application type The type of application currently 6 EFC (Creep to Floor) DRIVE INFO used by the drive 10 EPC (Direct Approach) 11 DCP3/DCP4 21 DS417 (CANOpen Lift CiA 417) Pag. 46 of 52 ADL300 - Fast installations and commissioning...

  • Page 47: Main Parameters List

    Setting the parameter to Expert gives access to all the parameters in the firmware. This mode allows an extremely high level of customization to be achieved in order to exploit the potential of the ADL300 to the full. Menu...
  • Page 48 Setting of the jerk value for the last part of the deceleration. Menu Parameter Description Default Value 5.3.2 11062 Cont close delay (ms) 200.00 10000 Setting of the delay time for closing the contactor. Menu Parameter Description Default Value Pag. 48 of 52 ADL300 - Fast installations and commissioning...
  • Page 49 B15 Lift decomp Menu Parameter Description Default Value 5.7.5 11228 Multi speed S1 sel 1218 Setting of the source for the second multispeed selection bit. See the list on PAR 11226 Pag. 49 of 52 ADL300 - Fast installations and commissioning...
  • Page 50 The parameter displays the Required message when the motor parameters that have been entered need to be saved. When they have been saved the parameter indicates Done. Menu Parameter Description Default Value 14.10 2030 Autotune status Required Indication of the status of execution of motor parameter self-tuning. Required Done Pag. 50 of 52 ADL300 - Fast installations and commissioning...
  • Page 51 There is no need to restart the drive when the mode is changed. ADL300 Basic with Digital FP / Digital F / Sinus / Sinus SINCOS encoder and ADL300 Basic with Sinus ENDAT / Sinus SSI encoder have different commercial codes (see ADL300 catalog).
  • Page 52 Pag. 52 of 52 ADL300 - Fast installations and commissioning...

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