Page 1
Model g0602 lathe is shipped without oil. you must fill the gearbox with oil, and complete the lubrication procedures outlined in the maintenance section on page 34. if you run this lathe without oil, even for a short period of time, drivetrain parts will be damaged and your lathe warranty will be void. We...
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0602 10" X 22" If you have any comments regarding this manual, Benchtop Lathe. This machine is part of a grow- please write to us at the address below: ing Grizzly family of fine metalworking machinery.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0602 10" X 22" BENCHTOP LATHE General Specifications: Machine Weight ..............................330 lbs. Machine Data Sheet Overall Dimensions ....................32" Deep x 50" Long x 16 ⁄...
Page 7
Tool Holder ..........................4-Way Turret Tool Post Change Gears ..............................Steel Dead Center ................................ MT#3 Tool Box w/Tool Kit ..............................Steady Rest ................................. Follow Rest .................................. Chip Tray ..................................Back Splash ................................. Oil Lubricated Gearbox ..............................G0602 10" X 22" Benchtop Lathe...
G. Follow Rest R. Threading Dial (Alpha) H. Compound Rest Handwheel S. Gearbox Oil Level Sight Glass MT#3 Dead Center Threading Dial (Numeric) Tailstock U. Change Gear and Belt Safety Cover K. Back Splash G0602 10" X 22" Benchtop Lathe...
Failure to do so could result in serious per- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- sonal injury, damage to equipment, or poor work results. ous personal injury may occur. G0602 10" X 22" Benchtop Lathe...
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this lathe and metalworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: A machine shaft that supports a cutting Gib: A tapered wedge located along a sliding tool.
DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0602 motor draws the following amps under maximum load: This machine must have a ground prong in Motor Draw ......... 13.6 Amps the plug to help ensure that it is grounded.
SECTION 3: SET UP Unpacking The Model G0602 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent.
— Change Gear (127-tooth, Installed) ..1 Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are miss- ing. -12- G0602 10" X 22" Benchtop Lathe...
Rotate the red emergency stop button (Figure cate the lathe. Refer to General Lubrication 5) clockwise so it pops out, and make sure on Page 33 for steps and locations. the motor direction selector points to STOP. -14- G0602 10" X 22" Benchtop Lathe...
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- Motor tent in this section, Grizzly Industrial will Direction not be held liable for accidents caused by Power ON Switch lack of training.
Figure 9. Spindle. Chuck Lock Install the faceplate or the other chuck in the Figure 7. Cap screw, chuck lock and lock hole. reverse order of the previous steps. -16- G0602 10" X 22" Benchtop Lathe...
Install the other jaws in the same manner. — If installed correctly, the three jaws will converge together at the center of the chuck. — If the jaws do not come together, repeat this procedure until they do. -17- G0602 10" X 22" Benchtop Lathe...
Figure 13. Rough centering procedure with a and remove the chuck key! typical 4-jaw chuck, using the dead center and Objects thrown from a lathe can the tailstock. cause serious injury or death to the operator or bystanders. -18- G0602 10" X 22" Benchtop Lathe...
Make sure your clamping application will workpieces. Failure to provide adequate not fail! clamping will cause workpiece to eject. Use a lower RPM when machining heavy eccentric workpieces. -19- G0602 10" X 22" Benchtop Lathe...
Tighten the quill lock lever to lock the quill in place. Quill Lock Lever Tailstock Lock Nut Offset Adjustment Offset Scale Figure 16. Tailstock and quill lock handles in locked position. -20- G0602 10" X 22" Benchtop Lathe...
Keep in mind that the point will have to be refinished whenever it is removed and returned to the chuck. Offset Scale Figure 17. Left offset adjustment. Figure 26. Chuck centering the dead center. -21- G0602 10" X 22" Benchtop Lathe...
Page 25
10. Turn another 0.010" off of the diameter and check for a taper. Repeat this process as necessary until the desired amount of accu- racy is achieved. Figure 27. Tailstock adjustment option #1. -22- G0602 10" X 22" Benchtop Lathe...
Lock the quill into place once the dead center and the workpiece rotate together. The quill may need to be adjusted during operation. To remove the dead center, retract the quill until the dead center pops free. -23- G0602 10" X 22" Benchtop Lathe...
Lubricate the finger tips with an anti-seize lubricant during operation. After prolonged use, the fingers will show wear. Either mill or file the tips for a new con- tact surface. -24- G0602 10" X 22" Benchtop Lathe...
While watching the scale, rotate the com- pound rest to the desired angular position. Tighten the two hex nuts. Be sure to not over- tighten, as you may strip threads or crack or distort the base casting. -25- G0602 10" X 22" Benchtop Lathe...
The carriage handwheel moves the carriage left or right along the bed. This control is helpful when setting up the machine for turning or when manual Carriage movement is desired during turning operations. Handwheel Figure 20. Manual handwheel controls. -26- G0602 10" X 22" Benchtop Lathe...
Measure the diameter of your workpiece in Result: inches and subtract the depth of the cut that The needed speed for this workpiece is 480 will be taken on the initial pass. RPM. -27- G0602 10" X 22" Benchtop Lathe...
27.5" long. The high range belt is always used on pulleys A and C without using the tensioner. This belt is 33" long. RPM Chart = 150 RPM Tensioner Figure 22. Pulley combination (BC1) achieves 150 RPM at the spindle. -28- G0602 10" X 22" Benchtop Lathe...
Figure 24. Note: All change gears are stamped with the number of teeth they have. Figure 25. Thread dial chart and thread dial. Figure 26. Inch threading setup. -30- G0602 10" X 22" Benchtop Lathe...
Figure 31. Recommended products for protect- ing unpainted cast iron/steel areas. Figure 29. G5639 5 Pc. Indexable Tool Set. -32- G0602 10" X 22" Benchtop Lathe...
Page 36
Toolholder and a ½" x 4½" Double Knurling Toolholder with Pivoting Head. Both have a black oxide finish. Figure 34. H4456-63 HSS Ground Center Drills. Figure 33. H5936 2 Pc. Knurling Tool Set. -33- G0602 10" X 22" Benchtop Lathe...
2. Clean out motor to provide normal air circulation. Gear change 1. Gears not aligned in headstock. 1. Rotate spindle by hand until gear falls into place. levers will not shift into position. -36- G0602 10" X 22" Benchtop Lathe...
Page 40
4. Lead screw shear pin has sheared. 4. Correct for cause of shear pin breakage, and replace shear pin. Tailstock quill will 1. Quill lock lever is tightened down. 1. Turn lever counterclockwise. not feed out of tailstock. -37- G0602 10" X 22" Benchtop Lathe...
0.002" as indicated on the handwheel. Saddle Gib Note: Reducing backlash to less than 0.001" Adjustment Points is impractical and reduces the life of the cross slide. Figure 42. Half-nut saddle gib locations. -38- G0602 10" X 22" Benchtop Lathe...
Figure 43. Motor rotary switch and ON power switch (SA and SB1). Figure 45. Motor rotary switch and emergency stop switch (SA and SB2). Figure 44. External motor capacitors. Figure 46. Motor start contactor. -39- G0602 10" X 22" Benchtop Lathe...
KEY 3 X 3 X 8 PSB26M CAP SCREW M6-1 X 12 P0602229 POINTER PSS34M SET SCREW M5-.8 X 16 P0602230 THREADED COLLAR PN06M HEX NUT M5-.8 PSS17M SET SCREW M8-1.25 X 6 -44- G0602 10" X 22" Benchtop Lathe...
Page 56
SLIDE BLOCK PSB40M CAP SCREW M8-1.25 X 35 P0602918 CHIP GUARD PSB48M CAP SCREW M6-1 X 35 PSB26M CAP SCREW M6-1 X 12 P0602939 SPECIAL SHOULDER BOLT PSS11M SET SCREW M6-1 X 16 -53- G0602 10" X 22" Benchtop Lathe...
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.